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Peugeot 206 406 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 206 Model Variant: 406 (Note: This is a potential discrepancy in the product information, as Peugeot produced the 206 and 406 as distinct models. The manual likely covers both independently or a specific generation of the 406 that shares components or principles with the 206. Further clarification would be needed to confirm if it's a combined manual for two separate models or a specific niche manual.) Codes Product Code Assumption: Likely a compilation of workshop manuals for each model. Specific product codes are not provided in the input. 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and Peugeot owners seeking in-depth repair and maintenance information. Competitive Analysis Advantage: Provides factory-level technical data at a fraction of the cost of official OEM CD-ROMs. Offers convenience of digital delivery and selective printing. Key Features Features: • Complete coverage for Peugeot 206 and 406 • PDF format compatible with all PC Windows and Mac operating systems • Detailed illustrations and diagrams • Covers all aspects of vehicle repair and maintenance • No waiting for shipping, instant email delivery 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive workshop service and repair for Peugeot 206 and Peugeot 406 models. Page Count Estimated Page Count: Not specified. However, given the extensive coverage listed, likely hundreds, potentially over 1000 pages when combined for both models. Manual Type Type: Workshop Service / Repair Manual Language Language: Not specified, but likely English given the product description. Format Format: PDF 📖 Manual Coverage Systems Covered List: • Lubrication and Maintenance • Suspension Systems (Front and Rear) • Braking Systems (Hydraulic, ABS, Parking Brake) • Cooling System (Radiator, Pump, Thermostat, Hoses) • Electrical System (Battery, Alternator, Starter, Wiring Harnesses) • Engine Mechanical (Cylinder Head, Block, Pistons, Crankshaft, Valvetrain) • Engine Fuel System (Injection, Carburetion - depending on model variant, Fuel Pump, Filters) • Exhaust System (Manifolds, Catalytic Converter, Mufflers) • Transmission (Manual and Automatic Gearboxes, Clutches, Driveshafts) • Heating and Air Conditioning (HVAC System, Refrigerant Circuits) • Emission Control Systems (EGR, Lambda Sensors, EVAP) • Body (Chassis, Panels, Doors, Trim) • Wiring Diagrams (Comprehensive schematics for electrical systems) Procedures Included List: • Routine Scheduled Maintenance (Oil changes, filter replacements, inspections) • Component Removal and Installation • Diagnosis and Troubleshooting (Fault finding for various systems) • Mechanical Repairs (Engine rebuilding, transmission overhauls) • Electrical System Diagnostics and Repair • Brake System Overhauls and Bleeding • Suspension Component Replacement • HVAC System Servicing • Bodywork Repairs • Engine and Transmission Mount Replacement • Fuel System Cleaning and Servicing • Cooling System Flushing and Repair • Ignition System Servicing and Troubleshooting • Wheel Alignment Specifications and Procedures Technical Depth Depth: Comprehensive. From basic maintenance to complete rebuilds, including diagnostics and troubleshooting. Assumed to be equivalent to a factory shop manual. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High quality, with the ability to print all or selected pages. Features numerous pictures and diagrams. Binding Type Binding: N/A (Digital delivery in PDF format) Paper Type Paper Quality: N/A (Digital delivery in PDF format) ⚙️ Engine Specifications Primary Engine Engine Options 206: Likely covers a range of petrol engines (e.g., TU series 1.1L, 1.4L, 1.6L; EW series 1.6L, 2.0L GTI) and potentially diesel engines (e.g., DW8, DW10 HDi). Specific engine codes (e.g., KFX, NFX, EW10J4, DW10TD) would be detailed within the manual. Engine Options 406: Likely covers petrol engines (e.g., XU series 1.8L, 2.0L; EW series 2.0L) and diesel engines (e.g., XUD series, HDi DW10, DW12). Specific engine codes (e.g., XU7JP, XU10J4R, EW10A, DW10ATED, DW12ATED) would be detailed within the manual. Performance Performance Data Availability: Detailed performance figures (horsepower, torque) for each engine variant are expected to be included within the manual, along with torque specifications for critical fasteners. Fuel System Fuel System Types: Covers both multi-point fuel injection (MPI) and potentially older carburetor systems for some 206 variants, as well as advanced common rail diesel injection (CRDi) for HDi models. Includes fuel pump, injector, and sensor testing procedures. 🔧 Transmission Standard Transmission Types 206: Likely covers manual transmissions (e.g., BE series, MA series) and automatic transmissions (e.g., AL4 4-speed automatic). Specific gear ratios would be detailed. Transmission Types 406: Likely covers manual transmissions (e.g., ML series, BE series) and automatic transmissions (e.g., DP0/AL4, ZF 4HP20 4-speed automatic, possibly earlier 3-speed autos for very early models). Specific gear ratios would be detailed. Optional Optional Transmissions: Availability of specific automatic or sequential manual transmissions would vary by model year and trim level, and would be detailed within the manual. Features Transmission Maintenance: Includes fluid type specifications (e.g., ATF type for automatics, gear oil for manuals), capacities, change intervals, filter replacement procedures, and diagnostic checks for common issues like clutch wear or slipping. 📐 Dimensions Exterior Exterior Dimensions Availability: Detailed exterior dimensions (length, width,...
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Mots clés: 206 406 Car Cars Peugeot
Peugeot 206 406 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
206
Model Variant:
406 (Note: This is a potential discrepancy in the product information, as Peugeot produced the 206 and 406 as distinct models. The manual likely covers both independently or a specific generation of the 406 that shares components or principles with the 206. Further clarification would be needed to confirm if it's a combined manual for two separate models or a specific niche manual.)
Codes
Product Code Assumption:
Likely a compilation of workshop manuals for each model. Specific product codes are not provided in the input.
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, and Peugeot owners seeking in-depth repair and maintenance information.
Competitive Analysis
Advantage:
Provides factory-level technical data at a fraction of the cost of official OEM CD-ROMs. Offers convenience of digital delivery and selective printing.
Key Features
Features:
• Complete coverage for Peugeot 206 and 406
• PDF format compatible with all PC Windows and Mac operating systems
• Detailed illustrations and diagrams
• Covers all aspects of vehicle repair and maintenance
• No waiting for shipping, instant email delivery
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive workshop service and repair for Peugeot 206 and Peugeot 406 models.
Page Count
Estimated Page Count:
Not specified. However, given the extensive coverage listed, likely hundreds, potentially over 1000 pages when combined for both models.
Manual Type
Type:
Workshop Service / Repair Manual
Language
Language:
Not specified, but likely English given the product description.
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
List:
• Lubrication and Maintenance
• Suspension Systems (Front and Rear)
• Braking Systems (Hydraulic, ABS, Parking Brake)
• Cooling System (Radiator, Pump, Thermostat, Hoses)
• Electrical System (Battery, Alternator, Starter, Wiring Harnesses)
• Engine Mechanical (Cylinder Head, Block, Pistons, Crankshaft, Valvetrain)
• Engine Fuel System (Injection, Carburetion - depending on model variant, Fuel Pump, Filters)
• Exhaust System (Manifolds, Catalytic Converter, Mufflers)
• Transmission (Manual and Automatic Gearboxes, Clutches, Driveshafts)
• Heating and Air Conditioning (HVAC System, Refrigerant Circuits)
• Emission Control Systems (EGR, Lambda Sensors, EVAP)
• Body (Chassis, Panels, Doors, Trim)
• Wiring Diagrams (Comprehensive schematics for electrical systems)
Procedures Included
List:
• Routine Scheduled Maintenance (Oil changes, filter replacements, inspections)
• Component Removal and Installation
• Diagnosis and Troubleshooting (Fault finding for various systems)
• Mechanical Repairs (Engine rebuilding, transmission overhauls)
• Electrical System Diagnostics and Repair
• Brake System Overhauls and Bleeding
• Suspension Component Replacement
• HVAC System Servicing
• Bodywork Repairs
• Engine and Transmission Mount Replacement
• Fuel System Cleaning and Servicing
• Cooling System Flushing and Repair
• Ignition System Servicing and Troubleshooting
• Wheel Alignment Specifications and Procedures
Technical Depth
Depth:
Comprehensive. From basic maintenance to complete rebuilds, including diagnostics and troubleshooting. Assumed to be equivalent to a factory shop manual.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High quality, with the ability to print all or selected pages. Features numerous pictures and diagrams.
Binding Type
Binding:
N/A (Digital delivery in PDF format)
Paper Type
Paper Quality:
N/A (Digital delivery in PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options 206:
Likely covers a range of petrol engines (e.g., TU series 1.1L, 1.4L, 1.6L; EW series 1.6L, 2.0L GTI) and potentially diesel engines (e.g., DW8, DW10 HDi). Specific engine codes (e.g., KFX, NFX, EW10J4, DW10TD) would be detailed within the manual.
Engine Options 406:
Likely covers petrol engines (e.g., XU series 1.8L, 2.0L; EW series 2.0L) and diesel engines (e.g., XUD series, HDi DW10, DW12). Specific engine codes (e.g., XU7JP, XU10J4R, EW10A, DW10ATED, DW12ATED) would be detailed within the manual.
Performance
Performance Data Availability:
Detailed performance figures (horsepower, torque) for each engine variant are expected to be included within the manual, along with torque specifications for critical fasteners.
Fuel System
Fuel System Types:
Covers both multi-point fuel injection (MPI) and potentially older carburetor systems for some 206 variants, as well as advanced common rail diesel injection (CRDi) for HDi models. Includes fuel pump, injector, and sensor testing procedures.
🔧 Transmission
Standard
Transmission Types 206:
Likely covers manual transmissions (e.g., BE series, MA series) and automatic transmissions (e.g., AL4 4-speed automatic). Specific gear ratios would be detailed.
Transmission Types 406:
Likely covers manual transmissions (e.g., ML series, BE series) and automatic transmissions (e.g., DP0/AL4, ZF 4HP20 4-speed automatic, possibly earlier 3-speed autos for very early models). Specific gear ratios would be detailed.
Optional
Optional Transmissions:
Availability of specific automatic or sequential manual transmissions would vary by model year and trim level, and would be detailed within the manual.
Features
Transmission Maintenance:
Includes fluid type specifications (e.g., ATF type for automatics, gear oil for manuals), capacities, change intervals, filter replacement procedures, and diagnostic checks for common issues like clutch wear or slipping.
📐 Dimensions
Exterior
Exterior Dimensions Availability:
Detailed exterior dimensions (length, width, height, wheelbase) for various body styles (e.g., hatchback, coupe-cabriolet for 206; saloon, estate, coupe for 406) are likely within the Body section.
Interior
Interior Dimensions Availability:
Interior space, seating configurations, and related specifications are typically less detailed in repair manuals but may be present in the Body section concerning trim and fittings.
Cargo
Cargo Capacity Availability:
Boot/trunk capacity figures for different body styles of the 206 and 406 are likely to be available, possibly in the Body section.
Weights
Weight Specifications:
Curb weights, gross vehicle weights (GVW), and front/rear axle weights for different configurations would be specified, crucial for towing and load-bearing information.
🛡️ Safety Features
Ratings
Safety Ratings Availability:
While a repair manual's primary focus isn't safety ratings, it would cover the repair and maintenance of safety systems like airbags, seatbelt pretensioners, and ABS components. Euro NCAP ratings for these models would be external information but critical for understanding the vehicle's baseline safety.
Active Features
Active Safety Systems:
Covers Antilock Braking System (ABS) components, Electronic Brake-force Distribution (EBD), Traction Control System (TCS) if applicable, and their diagnostic and repair procedures.
Passive Features
Passive Safety Systems:
Detailed procedures for airbag system diagnosis, replacement, and battery disconnection precautions. Seatbelt mechanism repair and troubleshooting. Body structure integrity related to collision repairs would be in the Body section.
💡 Technology Features
Infotainment 206
Infotainment Features:
Early models featured basic radio/cassette or CD players. Later models offered integrated CD tuners with steering wheel controls and sometimes CD changers. The manual would detail radio code procedures and speaker system installation/repair.
Infotainment 406
Infotainment Features:
Similar to the 206, ranging from basic audio systems to more advanced integrated units with navigation options on higher trims, especially for later models. Coupe models often had premium sound systems. Manual covers system diagnostics and component replacement.
Driver Assistance
Driver Assistance Features:
Availability of Cruise Control, speed limiters, parking sensors (on later models), and ABS/TCS systems would be covered. The manual would provide diagnostic and repair procedures for these electronic systems.
Connectivity
Connectivity Features:
Limited by the era of these vehicles. May include provisions for external CD changers or basic phone kits. The manual details wiring for these accessories and potential upgrades.
🔧 Maintenance
Service Intervals
Typical Oil Change Interval:
Typically every 10,000 to 20,000 km (6,000 to 12,000 miles) or annually, depending on engine type, oil specification, and driving conditions. The manual will specify precise intervals for each engine.
Fluid Specifications
Engine Oil Recommendations:
Varies by engine. Petrol engines often require 5W-40 or 5W-30 synthetic oils meeting PSA (Peugeot Société Anonyme) specifications (e.g., B71 2294, B71 2302). Diesel HDi engines typically require low-SAPS oils (e.g., 5W-30 meeting B71 2290). Manuals will list specific PSA approvals.
Coolant Recommendations:
Typically a 50/50 mixture of ethylene glycol antifreeze and distilled water, meeting PSA standard B71 5110 or equivalent. Specific coolant color (e.g., green or blue) and type (organic acid technology - OAT) will be detailed.
Brake Fluid Recommendations:
DOT 4 brake fluid is standard for most models, meeting PSA B71 2103 or equivalent. Regular replacement is crucial for braking performance and system longevity.
Transmission Fluid Manual:
Manual transmissions typically use 75W-80 or 75W-90 GL-4 or GL-5 gear oil. Specific PSA approvals and capacities will be in the manual.
Transmission Fluid Automatic:
Automatics like the AL4 often require specific low-viscosity ATF fluids meeting PSA S71 2710 or equivalent. ZF transmissions will have their own specifications. Fluid changes are critical for longevity.
Known Issues 206
Common Problems 206:
• Rear axle beam wear (causing alignment issues and premature tire wear)
• Dashboard illumination issues (especially on early models)
• Power steering pump leaks or failure
• Central locking system faults
• Electrically operated windows and sunroof issues
• Engine ECU immobiliser problems
• Catalytic converter failure on higher mileage vehicles
Known Issues 406
Common Problems 406:
• HDi diesel engine Glow Plug issues
• DPF (Diesel Particulate Filter) issues on later HDi models
• Suspension component wear (especially front wishbones and drop links)
• Automatic transmission (AL4) 'limp mode' or solenoid issues
• Air conditioning system leaks
• Corrosion on rear wheel arches and sills
• Window regulator failures
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history dating back to the late 19th century, known for innovative engineering, robust design, and motorsport success. This legacy informs the engineering of both the 206 and 406.
Model Evolution 206
206 History:
Launched in 1998, the Peugeot 206 replaced the successful 205. It was a popular supermini known for its distinctive styling, good handling, and wide range of engine options. It evolved through various facelifts and special editions (e.g., GTi, CC).
Model Evolution 406
406 History:
Introduced in 1995, the 406 succeeded the 405. It was a mid-size family car offered in saloon, estate, and coupe versions, praised for its comfortable ride, refined styling (especially the coupe by Pininfarina), and strong diesel engine options (HDi).
Production
Production Locations:
The Peugeot 206 and 406 were primarily manufactured in France (e.g., Sochaux, Poissy) and also in other plants globally depending on market demand.
🏆 Awards & Recognition
Recognitions 206
Awards And Accolades 206:
The Peugeot 206 was a strong seller and received various awards for its design and value, often topping sales charts in its segment in many European markets. It was also popular in motorsport (e.g., 206 WRC).
Recognitions 406
Awards And Accolades 406:
The 406, particularly the Pininfarina-designed coupe, was critically acclaimed for its styling and comfort. The 406 HDi was recognized for its fuel efficiency and strong performance, contributing significantly to the popularity of diesel engines in its class.
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