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Peugeot 307 Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007 2008

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Generation: First Generation (T5) Production Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Segment: Compact Family Car / Small Family Car (C-segment) Usp: Innovative 'cab-forward' design, spacious interior for its class, high levels of safety for its time, comfortable ride. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Honda Civic, Toyota Corolla. Key Features Design Language: Modern, aerodynamic styling with distinctive flowing lines, large glass area, high beltline. Interior Innovation: Spacious cabin, high seating position, flexible seating arrangements (e.g., modular rear seats on some versions), generous storage compartments. Safety Focus: Standard advanced safety features for its era, including multiple airbags and robust body structure. 📋 Manual Details Coverage Areas Coverage Scope: All Models, All Engines (Petrol & Diesel), All Trim Levels, All Transmission Types Page Count Estimated Page Count: High (Specific number not provided, but described as 'Complete' and 'A-Z') Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English (Implied by product description and target market) Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, timing system, oil pump, lubrication system, cooling system, exhaust system. Engine Management: Fuel injection system (MPI, HDi), ignition system, emission control systems, engine control unit (ECU) diagnostics, sensors and actuators. Transmission Manual: Clutch system, manual gearbox overhaul, gear selection mechanism, synchronizers, bearings, seals. Transmission Automatic: Automatic gearbox overhaul, torque converter, valve body, planetary gear sets, hydraulic control systems, transmission control unit (TCU) diagnostics. Brakes: Front and rear brake systems (disc/drum), ABS, EBD, brake hydraulics, calipers, master cylinder, brake booster, parking brake. Suspension Steering: Front and rear suspension components (struts, shock absorbers, wishbones, anti-roll bars), steering rack, power steering system, wheel alignment. Electrical System: Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM). Comfort Convenience: Air conditioning (HVAC) system, power windows, central locking, mirrors, seats, interior trim, body panels, door mechanisms. Body Chassis: Body structure, chassis components, bumpers, fenders, doors, hood, trunk lid, glass, body sealing. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt replacement, brake pad replacement. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation. Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: Diagnostic routines, use of diagnostic tools, sensor data interpretation, ECU testing and programming (basic). Wiring Diagrams: Comprehensive wiring schematics for all electrical systems. Technical Data: Torque specifications, clearances, fluid capacities, electrical component resistances, pressure readings. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major component overhauls and detailed diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content within the PDF (typical for professionally produced manuals). Print Quality Printability: High quality, designed to be printable for individual pages, chapters, or the entire manual. Binding Type Binding Type: N/A (Digital download, user prints and binds as desired) Paper Type Paper Type: N/A (Digital download, user chooses paper type for printing) ⚙️ Engine Specifications Primary Engine Petrol Engines: 1.4L (EP3/EP6), 1.6L (NFU/TU5), 2.0L (RFK/EW10J4, EW10A). Diesel Engines: 1.4L HDi (8HZ/DV4), 1.6L HDi (9HX/DV6), 2.0L HDi (RHM/DW10TD, RHR/DW10BTED4). Performance Horsepower Range: Approx. 68 HP (1.4 HDi) to 136 HP (2.0 HDi, 2.0 petrol). Torque Range: Approx. 150 Nm (1.4 HDi) to 320 Nm (2.0 HDi). Fuel System Petrol Fuel Delivery: Multi-point Fuel Injection (MPI) Diesel Fuel Delivery: High-Pressure Common Rail Direct Injection (HDi) Cylinder Count Cylinder Configurations: Inline 4-cylinder Emission Control Emission Standards: Euro 3, Euro 4 compliant across various engine options. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (AL4 for many petrol/diesel variants) Features Clutch Type: Hydraulic Clutch Actuation 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 5-door Station Wagon (SW), 5-door MPV (307 Break). Length: Approx. 4212 mm (Hatchback), 4445 mm (SW) Width: Approx. 1759 mm Height: Approx. 1510 mm (Hatchback), 1545 mm (SW) Cargo Boot Capacity Litres: Approx. 341 Litres (Hatchback, seats up), 1378 Litres (Hatchback, seats folded); 506 Litres (SW, seats up), 1674 Litres (SW, seats folded). Weights Kerb Weight: Varies by engine and body style, typically 1200 kg - 1450 kg. 🛡️ Safety Features Ratings Euroncap Rating: 5 Stars (for models with all safety features) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Esp: Optional Electronic Stability Program (ESP) on some models/trims. Passive Features Airbags: Driver, passenger, side, and curtain airbags (standard or optional depending on trim and market). Seatbelts: Pre-tensioned seatbelts with force limiters, ISOFIX child seat mounts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with steering wheel controls, optional CD changer. Navigation: Optional integrated satellite navigation system (RT2). Driver Assistance Cruise Control: Available...
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Peugeot 307 Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007 2008
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Model Generation:
First Generation (T5)
Production Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
👋 Introduction
Market Position
Segment:
Compact Family Car / Small Family Car (C-segment)
Usp:
Innovative 'cab-forward' design, spacious interior for its class, high levels of safety for its time, comfortable ride.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Honda Civic, Toyota Corolla.
Key Features
Design Language:
Modern, aerodynamic styling with distinctive flowing lines, large glass area, high beltline.
Interior Innovation:
Spacious cabin, high seating position, flexible seating arrangements (e.g., modular rear seats on some versions), generous storage compartments.
Safety Focus:
Standard advanced safety features for its era, including multiple airbags and robust body structure.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models, All Engines (Petrol & Diesel), All Trim Levels, All Transmission Types
Page Count
Estimated Page Count:
High (Specific number not provided, but described as 'Complete' and 'A-Z')
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English (Implied by product description and target market)
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, timing system, oil pump, lubrication system, cooling system, exhaust system.
Engine Management:
Fuel injection system (MPI, HDi), ignition system, emission control systems, engine control unit (ECU) diagnostics, sensors and actuators.
Transmission Manual:
Clutch system, manual gearbox overhaul, gear selection mechanism, synchronizers, bearings, seals.
Transmission Automatic:
Automatic gearbox overhaul, torque converter, valve body, planetary gear sets, hydraulic control systems, transmission control unit (TCU) diagnostics.
Brakes:
Front and rear brake systems (disc/drum), ABS, EBD, brake hydraulics, calipers, master cylinder, brake booster, parking brake.
Suspension Steering:
Front and rear suspension components (struts, shock absorbers, wishbones, anti-roll bars), steering rack, power steering system, wheel alignment.
Electrical System:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).
Comfort Convenience:
Air conditioning (HVAC) system, power windows, central locking, mirrors, seats, interior trim, body panels, door mechanisms.
Body Chassis:
Body structure, chassis components, bumpers, fenders, doors, hood, trunk lid, glass, body sealing.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt replacement, brake pad replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation.
Repair Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostics:
Diagnostic routines, use of diagnostic tools, sensor data interpretation, ECU testing and programming (basic).
Wiring Diagrams:
Comprehensive wiring schematics for all electrical systems.
Technical Data:
Torque specifications, clearances, fluid capacities, electrical component resistances, pressure readings.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to major component overhauls and detailed diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content within the PDF (typical for professionally produced manuals).
Print Quality
Printability:
High quality, designed to be printable for individual pages, chapters, or the entire manual.
Binding Type
Binding Type:
N/A (Digital download, user prints and binds as desired)
Paper Type
Paper Type:
N/A (Digital download, user chooses paper type for printing)
⚙️ Engine Specifications
Primary Engine
Petrol Engines:
1.4L (EP3/EP6), 1.6L (NFU/TU5), 2.0L (RFK/EW10J4, EW10A).
Diesel Engines:
1.4L HDi (8HZ/DV4), 1.6L HDi (9HX/DV6), 2.0L HDi (RHM/DW10TD, RHR/DW10BTED4).
Performance
Horsepower Range:
Approx. 68 HP (1.4 HDi) to 136 HP (2.0 HDi, 2.0 petrol).
Torque Range:
Approx. 150 Nm (1.4 HDi) to 320 Nm (2.0 HDi).
Fuel System
Petrol Fuel Delivery:
Multi-point Fuel Injection (MPI)
Diesel Fuel Delivery:
High-Pressure Common Rail Direct Injection (HDi)
Cylinder Count
Cylinder Configurations:
Inline 4-cylinder
Emission Control
Emission Standards:
Euro 3, Euro 4 compliant across various engine options.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (AL4 for many petrol/diesel variants)
Features
Clutch Type:
Hydraulic Clutch Actuation
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 5-door Hatchback, 5-door Station Wagon (SW), 5-door MPV (307 Break).
Length:
Approx. 4212 mm (Hatchback), 4445 mm (SW)
Width:
Approx. 1759 mm
Height:
Approx. 1510 mm (Hatchback), 1545 mm (SW)
Cargo
Boot Capacity Litres:
Approx. 341 Litres (Hatchback, seats up), 1378 Litres (Hatchback, seats folded); 506 Litres (SW, seats up), 1674 Litres (SW, seats folded).
Weights
Kerb Weight:
Varies by engine and body style, typically 1200 kg - 1450 kg.
🛡️ Safety Features
Ratings
Euroncap Rating:
5 Stars (for models with all safety features)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Esp:
Optional Electronic Stability Program (ESP) on some models/trims.
Passive Features
Airbags:
Driver, passenger, side, and curtain airbags (standard or optional depending on trim and market).
Seatbelts:
Pre-tensioned seatbelts with force limiters, ISOFIX child seat mounts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls, optional CD changer.
Navigation:
Optional integrated satellite navigation system (RT2).
Driver Assistance
Cruise Control:
Available as an option on many models.
Parking Sensors:
Optional rear parking assistance sensors.
Connectivity
Bluetooth:
Optional factory-fitted Bluetooth hands-free system on later models/higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 1 year for petrol, 20,000 km (12,400 miles) or 1 year for diesel (check specific engine variant and oil specification).
Timing Belt Replacement:
Varies by engine, often around 120,000 km (75,000 miles) or 5 years. Crucial to check for 1.6 HDi and specific petrol engines.
Fluid Specifications
Engine Oil Spec:
Varies by engine. Common specifications include ACEA A3/B3, A3/B4, A5/B5, C2 (for diesel with DPF). SAE viscosity grades like 5W-30, 5W-40.
Coolant Spec:
Peugeot approved coolant, typically a long-life antifreeze/coolant concentrate (e.g., blue or green).
Brake Fluid Spec:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 gear oil (specific type depends on gearbox).
Transmission Fluid Automatic:
Specific ATF fluid for AL4 gearbox (e.g., LT71141 or equivalent).
Known Issues
Common Petrol Issues:
Ignition coil failure (1.6L), oil leaks, thermostat housing leaks, VANOS solenoids (for variable valve timing engines).
Common Diesel Issues:
Diesel Particulate Filter (DPF) clogging (especially for 1.6 HDi and early 2.0 HDi), EGR valve issues, turbocharger problems, injector issues.
Common Electrical Issues:
Multi-function display (MFD) issues, sensor failures (e.g., lambda, ABS), wiring harness problems.
Common Chassis Issues:
Front suspension wear (wishbone bushes, ball joints), rear axle bearing wear.
Common Transmission Issues:
Automatic gearbox (AL4) issues such as harsh shifting or failure to engage gears due to hydraulic or electronic control problems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, a French automotive manufacturer with a long history dating back to 1810, known for innovation and diverse vehicle offerings.
Model Evolution
Predecessor:
Peugeot 306
Successor:
Peugeot 308
Production
Production Start Year:
2001
Production End Year Model Specific:
2008 (for this generation)
Manufacturing Locations:
Primarily France, also assembled in other international locations.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
European Car of the Year 2002
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