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PEUGEOT 307 Petrol & Diesel Service Repair Manual 2001-2004

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Codes Chassis Code: 307 👋 Introduction Market Position Vehicle Segment: Compact family car (C-segment hatchback). Target Audience: Families, individuals seeking a practical and stylish European hatchback. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Honda Civic. Key Features Design Philosophy: Peugeot's signature styling, focus on ride comfort and handling. Interior Practicality: Spacious interior for its class, flexible seating arrangements (e.g., sliding/removable rear seats on some variants). Safety Focus: Good safety ratings for its era, availability of advanced safety features. 📋 Manual Details Coverage Areas Applicable Model Years: 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Hundreds of pages (exact number not specified, but implies comprehensive) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions control, turbocharging (if applicable), engine management systems. Transmission Systems: Manual and Automatic transmissions (including clutch, gearbox, drive axles, differentials, torque converters, electronic control modules). Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering system, wheel alignment. Brake Systems: Front and rear brakes (discs/drums), hydraulic systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid, parking brake. Electrical Systems: Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, wipers, horn, power windows, central locking, ECU (Engine Control Unit), fuse box diagrams, wiring schematics. Body Chassis: Body structure, doors, windows, sunroof, interior trim, exterior panels, chassis components, corrosion protection. Climate Control: Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, ventilation, cabin filters. Exhaust Emissions: Exhaust manifold, catalytic converter, muffler, oxygen sensors, emission control systems (e.g., EGR). Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt replacement, brake pad replacement, tire rotation. Diagnostic Troubleshooting: Troubleshooting common faults, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides. Repair Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation for all major systems. Component Replacement: Specific procedures for replacing parts such as alternators, starters, radiators, fuel pumps, injectors, sensors, lamps, etc. Electrical Diagnostics: Wiring diagrams, testing procedures for electrical components, circuit tracing, ECU diagnostics. Body Repair: Body panel alignment, dent repair, rust repair, door lock/latch repair, glass replacement. Safety System Repair: Procedures for repairing and servicing ABS, airbags (with safety precautions), and other safety-related systems. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complex repairs and diagnostics. Diagnostic Capabilities: Advanced diagnostics with potential for using diagnostic tools (OBD-II) and interpreting sensor data. Rebuild Level: Detailed instructions for engine and transmission rebuilds, including component specifications and tolerances. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Print Readability: Designed for clear reading and printing of diagrams and text. Binding Type Binding Type: N/A (PDF format) Paper Type Paper Type: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Options Petrol: 1.4L (TU3), 1.6L (TU5), 1.6L VTi, 2.0L EW10 (e.g., 10F/10FS, 10J/10JS). Engine Options Diesel: 1.4L HDi, 1.6L HDi (later models), 2.0L HDi (DW10). Performance Horsepower Range: Approximately 70 bhp (1.4 petrol) to 136 bhp (2.0 petrol) and 70 bhp (1.4 HDi) to 110 bhp (2.0 HDi). Torque Range: Varies significantly by engine, e.g., 1.4 HDi ~150 Nm, 2.0 HDi ~250 Nm. Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI). Fuel Delivery Diesel: Common Rail Direct Injection (CDi) for HDi engines. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual. Optional Optional Transmission Type: 4-speed automatic (often AL4). Features Transmission Features: Tiptronic system available on some automatic transmissions, offering manual gear selection. 📐 Dimensions Exterior Body Styles: 5-door hatchback, 3-door hatchback, SW (Station Wagon), CC (Coupe Cabriolet - introduced later, but common to consider for this generation's lifecycle). Length Approx: 4250 mm (Hatchback), 4498 mm (SW). Width Approx: 1746 mm. Height Approx: 1510 mm (Hatchback), 1514 mm (SW). Cargo Cargo Volume Hatchback Approx: 341 liters (seats up), 1328 liters (seats down). Cargo Volume Sw Approx: 472 liters (seats up), 1576 liters (seats down). Weights Kerb Weight Range: Approx. 1200 kg to 1500 kg, depending on engine and equipment. 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (achieved with optional packs in early testing, later standard). Active Features Active Safety Features: ABS, EBD, Emergency Brake Assist (EBA), ESP (Electronic Stability Program - often optional or on higher trims). Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), pyrotechnic seatbelt pretensioners, ISOFIX child seat anchor points. 💡 Technology Features Infotainment Infotainment System: Basic radio/CD player, optional RDS, steering wheel controls, potentially CD changer and navigation system on higher trims. Driver Assistance Driver Assistance Features: Cruise control, speed limiter, parking sensors (rear, optional). Connectivity Connectivity Options: Limited by era, typically auxiliary input for audio devices (post-facelift models or...
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PEUGEOT 307 Petrol & Diesel Service Repair Manual 2001-2004
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Codes
Chassis Code:
307
👋 Introduction
Market Position
Vehicle Segment:
Compact family car (C-segment hatchback).
Target Audience:
Families, individuals seeking a practical and stylish European hatchback.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Honda Civic.
Key Features
Design Philosophy:
Peugeot's signature styling, focus on ride comfort and handling.
Interior Practicality:
Spacious interior for its class, flexible seating arrangements (e.g., sliding/removable rear seats on some variants).
Safety Focus:
Good safety ratings for its era, availability of advanced safety features.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but implies comprehensive)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions control, turbocharging (if applicable), engine management systems.
Transmission Systems:
Manual and Automatic transmissions (including clutch, gearbox, drive axles, differentials, torque converters, electronic control modules).
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering system, wheel alignment.
Brake Systems:
Front and rear brakes (discs/drums), hydraulic systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid, parking brake.
Electrical Systems:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, wipers, horn, power windows, central locking, ECU (Engine Control Unit), fuse box diagrams, wiring schematics.
Body Chassis:
Body structure, doors, windows, sunroof, interior trim, exterior panels, chassis components, corrosion protection.
Climate Control:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, ventilation, cabin filters.
Exhaust Emissions:
Exhaust manifold, catalytic converter, muffler, oxygen sensors, emission control systems (e.g., EGR).
Procedures Included
Maintenance Procedures:
Routine servicing, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt replacement, brake pad replacement, tire rotation.
Diagnostic Troubleshooting:
Troubleshooting common faults, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides.
Repair Rebuild:
Detailed step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Component Replacement:
Specific procedures for replacing parts such as alternators, starters, radiators, fuel pumps, injectors, sensors, lamps, etc.
Electrical Diagnostics:
Wiring diagrams, testing procedures for electrical components, circuit tracing, ECU diagnostics.
Body Repair:
Body panel alignment, dent repair, rust repair, door lock/latch repair, glass replacement.
Safety System Repair:
Procedures for repairing and servicing ABS, airbags (with safety precautions), and other safety-related systems.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complex repairs and diagnostics.
Diagnostic Capabilities:
Advanced diagnostics with potential for using diagnostic tools (OBD-II) and interpreting sensor data.
Rebuild Level:
Detailed instructions for engine and transmission rebuilds, including component specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Print Readability:
Designed for clear reading and printing of diagrams and text.
Binding Type
Binding Type:
N/A (PDF format)
Paper Type
Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options Petrol:
1.4L (TU3), 1.6L (TU5), 1.6L VTi, 2.0L EW10 (e.g., 10F/10FS, 10J/10JS).
Engine Options Diesel:
1.4L HDi, 1.6L HDi (later models), 2.0L HDi (DW10).
Performance
Horsepower Range:
Approximately 70 bhp (1.4 petrol) to 136 bhp (2.0 petrol) and 70 bhp (1.4 HDi) to 110 bhp (2.0 HDi).
Torque Range:
Varies significantly by engine, e.g., 1.4 HDi ~150 Nm, 2.0 HDi ~250 Nm.
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI).
Fuel Delivery Diesel:
Common Rail Direct Injection (CDi) for HDi engines.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual.
Optional
Optional Transmission Type:
4-speed automatic (often AL4).
Features
Transmission Features:
Tiptronic system available on some automatic transmissions, offering manual gear selection.
📐 Dimensions
Exterior
Body Styles:
5-door hatchback, 3-door hatchback, SW (Station Wagon), CC (Coupe Cabriolet - introduced later, but common to consider for this generation's lifecycle).
Length Approx:
4250 mm (Hatchback), 4498 mm (SW).
Width Approx:
1746 mm.
Height Approx:
1510 mm (Hatchback), 1514 mm (SW).
Cargo
Cargo Volume Hatchback Approx:
341 liters (seats up), 1328 liters (seats down).
Cargo Volume Sw Approx:
472 liters (seats up), 1576 liters (seats down).
Weights
Kerb Weight Range:
Approx. 1200 kg to 1500 kg, depending on engine and equipment.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (achieved with optional packs in early testing, later standard).
Active Features
Active Safety Features:
ABS, EBD, Emergency Brake Assist (EBA), ESP (Electronic Stability Program - often optional or on higher trims).
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), pyrotechnic seatbelt pretensioners, ISOFIX child seat anchor points.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/CD player, optional RDS, steering wheel controls, potentially CD changer and navigation system on higher trims.
Driver Assistance
Driver Assistance Features:
Cruise control, speed limiter, parking sensors (rear, optional).
Connectivity
Connectivity Options:
Limited by era, typically auxiliary input for audio devices (post-facelift models or aftermarket), Bluetooth hands-free systems (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 12,500 miles or 1 year (check manual for specific engine/oil type).
Oil Change Interval Diesel:
Typically 12,500 miles or 1 year, or as per variable servicing systems (check manual).
Timing Belt Replacement Petrol:
Varies by engine, often 75,000 - 90,000 miles or 5-6 years (critical for TU/EW engines).
Timing Belt Replacement Diesel:
Varies by engine, often 80,000 - 100,000 miles or 5-6 years for HDi engines.
Fluid Specifications
Engine Oil Specification Petrol:
e.g., Total Quartz 9000 5W-40, PSA B71 2296, or specified API/ACEA ratings.
Engine Oil Specification Diesel:
e.g., Total Quartz INEO MC3 5W-30, PSA B71 2290 (for DPF models), or specified API/ACEA ratings.
Coolant Specification:
Peugeot/Citroën Long Life Coolant (Antifreeze/Anticorrosion) - typically blue or purple.
Brake Fluid Specification:
DOT 4 (or DOT 3 if specified for older models).
Transmission Fluid Manual:
Gear oil, e.g., SAE 75W-80 API GL-4 or GL-5 (verify specific gearbox type).
Transmission Fluid Automatic:
ATF (Automatic Transmission Fluid) specific to the AL4 gearbox, e.g., LT 71141 or equivalent.
Known Issues
Common Issues Electrical:
Faulty BSI (Boîtier de Servitude Intelligent) module, issues with window regulators, faulty dashboard displays.
Common Issues Engine:
Coil pack failure (petrol), injector sealing issues (diesel), turbocharger problems (HDis), oil leaks.
Common Issues Suspension:
Wear in suspension bushings, rear beam axle issues (common in many PSA models).
Common Issues Transmission:
Issues with the AL4 automatic gearbox (e.g., solenoid failures, rough shifting), clutch wear in manuals.
Common Issues Climate Control:
Air conditioning compressor failures, leaks in the AC system.
📚 Vehicle History
Brand Heritage
Peugeot History Note:
Peugeot is a historic French automobile manufacturer with a long legacy of producing innovative and stylish vehicles.
Model Evolution
307 Launch Year:
Launched in 2001, succeeding the popular Peugeot 306.
Design Influence:
Designed by Paul Bracq, featuring a distinctive 'one-box' silhouette for its hatchback variants.
Facelift Years:
Received a significant facelift in 2005 (though outside the manual's scope, it marks the end of this specific generation's documentation).
Production
Production Locations:
Primarily produced in France (e.g., Sochaux, Mulhouse), with other manufacturing sites globally.
🏆 Awards & Recognition
Recognitions
Car Of The Year Award:
While the 307 did not win European Car of the Year, it was a strong contender and well-received in the C-segment.
Industry Accolades:
Praised for its comfortable ride, spacious interior, and safety features for its time.
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