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PEUGEOT 307 Service Repair Manual 2001-2008

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Generation: First Generation (T5) Production Years: 2001-2008 Codes Chassis Code: T5 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops Competitive Analysis Value Proposition: Cost savings on repair costs, professional-quality information Key Features Instruction Style: Step-by-step instructions with highly detailed exploded pictures and diagrams Manual Philosophy: The ONLY Service Repair Workshop Manual You Will Ever Need Usability: Very easy to use 📋 Manual Details Coverage Areas Vehicle Coverage: Entire vehicle, front to back Page Count Estimated Page Count: N/A (Digital, but extensive) Manual Type Type: Service Repair Workshop Manual Language Language: English (Implied by description) Format Format: PDF (Factory Type) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Clutch, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (Hydraulic & Parking), Wheels & Tires Electrical: Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, ECUs, Body Control Modules, Convenience Systems (Wipers, Horn, etc.) Body: Exterior Panels, Interior Trim, Doors, Windows, Seats, HVAC System, Body Repair Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Replenishment Repair: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis & Repair Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Step-by-step diagnostic procedures Technical Depth Depth: Complete Rebuild, Advanced Diagnostics, Component-Level Repair 📊 Manual Specifications File Format File Type: PDF Compatibility: PC & MAC Compatible Print Quality Printability: Printable (Print what you need when you need it) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely includes 1.4L (KFU/ET3), 1.6L (NFU/TU5JP4), 2.0L (EW10J4/EW10D4), 1.6L HDi (9HX/DV6), 2.0L HDi (RHY/DW10TD), 2.2L HDi (4HW/DW12TED4) - based on typical 307 offerings Performance Horsepower Range: Approximately 70 HP to 180 HP depending on engine variant Torque Range: Approximately 115 Nm to 370 Nm depending on engine variant Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Common Rail Direct Injection (CRDi) for diesel variants Ignition System: Distributorless Ignition System (DIS) with individual coil packs Cooling System Cooling Type: Liquid-cooled, pressurized system with thermostat and electric fan 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., BE4) Optional Optional Transmission: 4-speed Automatic Transmission (e.g., AL4/DP0), 6-speed Manual Transmission (for some variants) Features Clutch Type: Hydraulically actuated dry single-plate clutch Fluid Specifications Manual Transmission Fluid: Likely API GL-4, SAE 75W-80 or 75W-90 (Specific part number would be in manual) Automatic Transmission Fluid: Likely ATF LT 71141 or equivalent (Specific part number would be in manual) 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), Station Wagon (SW), Coupe Cabriolet (CC) Length: Approx. 4255 mm (Hatchback), 4357 mm (SW), 4373 mm (CC) Width: Approx. 1747 mm Height: Approx. 1465 mm (Hatchback), 1510 mm (SW), 1405 mm (CC) Weights Curb Weight: Varies significantly by model and engine, typically 1200 kg - 1500 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for early models), later models may have different ratings Active Features Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) Stability Control: Electronic Stability Program (ESP) available on higher trims/optional Passive Features Airbags: Frontal, Side, and Curtain Airbags (depending on trim level) Seatbelts: Pretensioner and load limiter equipped seatbelts 💡 Technology Features Infotainment Audio System: Radio/CD player with MP3 compatibility, optional navigation system (RT3, RT4), steering wheel audio controls Climate Control: Manual Air Conditioning, Automatic Dual-Zone Climate Control Driver Assistance Parking Aids: Rear parking sensors (optional) Connectivity Phone Integration: Bluetooth hands-free system (optional) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or 12-24 months, depending on engine and driving conditions (refer to specific engine in manual) Timing Belt Replacement: For petrol engines with timing belts, typically every 75,000 - 100,000 miles or 5-6 years (critical inspection/replacement item) Fluid Specifications Engine Oil Specification: Varies by engine; common specifications include PSA B71 2290 (low SAPS diesel), ACEA A3/B4, or specific viscosity grades like 5W-30, 0W-30, 5W-40 Coolant Specification: Antifreeze/Coolant concentrate, typically PSA specification (e.g., PSA S71-1501) or equivalent ethylene glycol-based coolant Brake Fluid Specification: DOT 4 Known Issues Common Problems Petrol: Ignition coil failure, lambda sensor issues, catalytic converter failure, water leaks into cabin (heater matrix) Common Problems Diesel: DPF (Diesel Particulate Filter) regeneration issues, injector problems, turbocharger issues, EGR valve problems Common Problems General: Electric window regulator failures, suspension component wear (e.g., ball joints, drop links), clutch slave cylinder leaks, HVAC system fan resistor issues 📚 Vehicle History Brand Heritage Manufacturer: Peugeot, a French automotive manufacturer with a long history of innovation. Model Evolution Positioning: Successor to the Peugeot 306, positioned as a compact family car (C-segment). Design: Known for its distinctive 'cat's eye' headlights and spacious interior for its class, especially the innovative dashboard design. Production Manufacturing Locations: Primarily France, with other assembly plants globally. 🏆 Awards & Recognition Recognitions European Car Of...
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PEUGEOT 307 Service Repair Manual 2001-2008
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Model Generation:
First Generation (T5)
Production Years:
2001-2008
Codes
Chassis Code:
T5
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops
Competitive Analysis
Value Proposition:
Cost savings on repair costs, professional-quality information
Key Features
Instruction Style:
Step-by-step instructions with highly detailed exploded pictures and diagrams
Manual Philosophy:
The ONLY Service Repair Workshop Manual You Will Ever Need
Usability:
Very easy to use
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Entire vehicle, front to back
Page Count
Estimated Page Count:
N/A (Digital, but extensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Implied by description)
Format
Format:
PDF (Factory Type)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Exhaust System
Chassis:
Suspension (Front & Rear), Steering, Brakes (Hydraulic & Parking), Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, ECUs, Body Control Modules, Convenience Systems (Wipers, Horn, etc.)
Body:
Exterior Panels, Interior Trim, Doors, Windows, Seats, HVAC System, Body Repair
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Replenishment
Repair:
Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis & Repair
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Step-by-step diagnostic procedures
Technical Depth
Depth:
Complete Rebuild, Advanced Diagnostics, Component-Level Repair
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
PC & MAC Compatible
Print Quality
Printability:
Printable (Print what you need when you need it)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely includes 1.4L (KFU/ET3), 1.6L (NFU/TU5JP4), 2.0L (EW10J4/EW10D4), 1.6L HDi (9HX/DV6), 2.0L HDi (RHY/DW10TD), 2.2L HDi (4HW/DW12TED4) - based on typical 307 offerings
Performance
Horsepower Range:
Approximately 70 HP to 180 HP depending on engine variant
Torque Range:
Approximately 115 Nm to 370 Nm depending on engine variant
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI), Common Rail Direct Injection (CRDi) for diesel variants
Ignition System:
Distributorless Ignition System (DIS) with individual coil packs
Cooling System
Cooling Type:
Liquid-cooled, pressurized system with thermostat and electric fan
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., BE4)
Optional
Optional Transmission:
4-speed Automatic Transmission (e.g., AL4/DP0), 6-speed Manual Transmission (for some variants)
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch
Fluid Specifications
Manual Transmission Fluid:
Likely API GL-4, SAE 75W-80 or 75W-90 (Specific part number would be in manual)
Automatic Transmission Fluid:
Likely ATF LT 71141 or equivalent (Specific part number would be in manual)
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door), Station Wagon (SW), Coupe Cabriolet (CC)
Length:
Approx. 4255 mm (Hatchback), 4357 mm (SW), 4373 mm (CC)
Width:
Approx. 1747 mm
Height:
Approx. 1465 mm (Hatchback), 1510 mm (SW), 1405 mm (CC)
Weights
Curb Weight:
Varies significantly by model and engine, typically 1200 kg - 1500 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for early models), later models may have different ratings
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Stability Control:
Electronic Stability Program (ESP) available on higher trims/optional
Passive Features
Airbags:
Frontal, Side, and Curtain Airbags (depending on trim level)
Seatbelts:
Pretensioner and load limiter equipped seatbelts
💡 Technology Features
Infotainment
Audio System:
Radio/CD player with MP3 compatibility, optional navigation system (RT3, RT4), steering wheel audio controls
Climate Control:
Manual Air Conditioning, Automatic Dual-Zone Climate Control
Driver Assistance
Parking Aids:
Rear parking sensors (optional)
Connectivity
Phone Integration:
Bluetooth hands-free system (optional)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on engine and driving conditions (refer to specific engine in manual)
Timing Belt Replacement:
For petrol engines with timing belts, typically every 75,000 - 100,000 miles or 5-6 years (critical inspection/replacement item)
Fluid Specifications
Engine Oil Specification:
Varies by engine; common specifications include PSA B71 2290 (low SAPS diesel), ACEA A3/B4, or specific viscosity grades like 5W-30, 0W-30, 5W-40
Coolant Specification:
Antifreeze/Coolant concentrate, typically PSA specification (e.g., PSA S71-1501) or equivalent ethylene glycol-based coolant
Brake Fluid Specification:
DOT 4
Known Issues
Common Problems Petrol:
Ignition coil failure, lambda sensor issues, catalytic converter failure, water leaks into cabin (heater matrix)
Common Problems Diesel:
DPF (Diesel Particulate Filter) regeneration issues, injector problems, turbocharger issues, EGR valve problems
Common Problems General:
Electric window regulator failures, suspension component wear (e.g., ball joints, drop links), clutch slave cylinder leaks, HVAC system fan resistor issues
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, a French automotive manufacturer with a long history of innovation.
Model Evolution
Positioning:
Successor to the Peugeot 306, positioned as a compact family car (C-segment).
Design:
Known for its distinctive 'cat's eye' headlights and spacious interior for its class, especially the innovative dashboard design.
Production
Manufacturing Locations:
Primarily France, with other assembly plants globally.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Winner of the European Car of the Year award in 2003.
Design Awards:
Often praised for its modern and comfortable interior design.
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