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PEUGEOT 307 Petrol Diesel Service Repair Manual 2001-2008

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Generation: First Generation (T5/T6) Production Years Covered: 2001-2008 Codes Chassis Codes: T5 (Hatchback), T6 (SW, CC, Estate) 👋 Introduction Market Position Segment: Compact Family Car / Small Family Car Target Audience: Families, individuals seeking practical and stylish transportation Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Citroën C4 Key Features Vehicle Design: Distinctive styling, aerodynamic profile, spacious interior for its class Key Features Manual Accessibility: Instant Download, immediate usability for DIY repairs Utility: Enables DIY repairs, reduces reliance on professional service, cost savings 📋 Manual Details Coverage Areas Vehicle Variants: All petrol and diesel models Body Styles: Hatchback (3/5 door), Estate (SW), Coupe Cabriolet (CC) Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'Full & Complete') Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmissions (Manual & Automatic) Fuel And Exhaust: Fuel System, Fuel Injection, Exhaust System Ignition And Electrical: Ignition System, Electrical System, Wiring Diagrams, Battery, Alternator, Starter Motor Cooling And Heating: Cooling System, HVAC System Brakes: Brakes, Brake Assembly, ABS Steering And Suspension: Steering System, Suspension System (Front & Rear) Bodywork And Chassis: Frame, Bodywork, Doors, Glass, Bumpers Wheels And Tires: Wheels, Tires, Wheel Alignment Procedures Included Maintenance: Scheduled Maintenance, Servicing, Fluid Changes, Filter Replacements Repair And Rebuild: Engine Rebuilds, Transmission Overhauls, Component Replacement Diagnostics And Troubleshooting: Fault Finding, Troubleshooting Guides, Diagnostic Procedures Electrical Diagnostics: Wiring Diagram Interpretation, Component Testing, Electrical Fault Resolution Engine Bay Services: Oil filter, air filter, fuel filter, spark plugs (petrol), glow plugs (diesel), coolant system flush and fill, accessory belt replacement. Transmission Service: Clutch adjustment/replacement, transmission fluid change (manual and automatic), gearbox removal and installation. Brake System Maintenance: Brake pad and disc replacement, brake fluid bleeding, caliper servicing, ABS sensor diagnosis. Suspension Component Replacement: Shock absorber and spring replacement, control arm bushings, ball joint replacement, steering rack inspection and replacement. Electrical Component Diagnosis: Alternator testing, starter motor testing, battery charging system checks, fuse and relay identification and testing, ECU diagnostic procedures. Technical Depth Depth: Comprehensive (A-Z coverage), Professional Quality Information Visuals: High Quality Pictures & Diagrams 📊 Manual Specifications File Format Compatibility: All Operating Systems (PC & MAC compatible - Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.) Searchability: Searchable PDF content Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Petrol Engine Options: 1.4L (EC5/ET3), 1.6L (TU5JP4/NFU), 2.0L (EW10J4/RFN), 1.6L Turbo (EP6DT - later models, potentially within scope) Diesel Engine Options: 1.4L HDi (DV4TD), 1.6L HDi (DV6TED4), 2.0L HDi (DW10TD/DW10ATED) Performance Hp Range Petrol: Approx. 80 HP to 180 HP (depending on engine variant) Hp Range Diesel: Approx. 68 HP to 136 HP (depending on engine variant) Fuel System Injection Type Petrol: Multi-Point Fuel Injection (MPI), Direct Injection (for some later petrol variants if applicable) Injection Type Diesel: Common Rail Direct Injection (CRDi) Engine Management ECU Systems: Bosch Motronic, Siemens Sagem (various ECUs depending on engine and year) 🔧 Transmission Standard Manual Transmission: 5-speed manual (e.g., BE series) Optional Automatic Transmission: 4-speed automatic (e.g., AL4/DP0) or 6-speed manual (for performance models like 307 GT) Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: Approx. 4202 mm (Hatchback), 4420 mm (SW) Width: Approx. 1746 mm Height: Approx. 1510 mm (Hatchback), 1550 mm (SW) Cargo Boot Capacity Litres: Approx. 341 L (Hatchback), 504 L (SW) Weights Curb Weight Kg: Approx. 1250 - 1450 kg (depending on engine and body style) 🛡️ Safety Features Ratings Euroncap Stars: 5 Stars (for early models) Active Features ABS: Standard on most models, often with EBD and Brake Assist Esp: Optional or standard on higher trims/later models Passive Features Airbags: Multiple airbags (front, side, curtain) depending on trim level Seatbelts: Pre-tensioning seatbelts with force limiters 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, optional MP3 compatibility, steering wheel mounted controls on higher trims Navigation: Optional integrated satellite navigation system on some models Driver Assistance Cruise Control: Available on higher trim levels and as an option. Parking Sensors: Optional rear parking sensors Connectivity Bluetooth: Optional Bluetooth hands-free system available on later models or as an aftermarket fitment. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 - 15,000 miles or 12-24 months (depending on engine, oil type, and driving conditions) Timing Belt Interval: Varies by engine, typically 60,000 - 80,000 miles or 5-6 years for petrol engines with belts. Diesel engines (HDi) often use timing chains or belts with longer intervals. Fluid Specifications Engine Oil Spec: e.g., Total Quartz INEO MC3 5W-30, PSA Standard B71 2290 (for diesel), or PSA Standard B71 2296/2295 for petrol. Specific grade depends on engine variant. Coolant...
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PEUGEOT 307 Petrol Diesel Service Repair Manual 2001-2008
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Model Generation:
First Generation (T5/T6)
Production Years Covered:
2001-2008
Codes
Chassis Codes:
T5 (Hatchback), T6 (SW, CC, Estate)
👋 Introduction
Market Position
Segment:
Compact Family Car / Small Family Car
Target Audience:
Families, individuals seeking practical and stylish transportation
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Citroën C4
Key Features Vehicle
Design:
Distinctive styling, aerodynamic profile, spacious interior for its class
Key Features Manual
Accessibility:
Instant Download, immediate usability for DIY repairs
Utility:
Enables DIY repairs, reduces reliance on professional service, cost savings
📋 Manual Details
Coverage Areas
Vehicle Variants:
All petrol and diesel models
Body Styles:
Hatchback (3/5 door), Estate (SW), Coupe Cabriolet (CC)
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'Full & Complete')
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmissions (Manual & Automatic)
Fuel And Exhaust:
Fuel System, Fuel Injection, Exhaust System
Ignition And Electrical:
Ignition System, Electrical System, Wiring Diagrams, Battery, Alternator, Starter Motor
Cooling And Heating:
Cooling System, HVAC System
Brakes:
Brakes, Brake Assembly, ABS
Steering And Suspension:
Steering System, Suspension System (Front & Rear)
Bodywork And Chassis:
Frame, Bodywork, Doors, Glass, Bumpers
Wheels And Tires:
Wheels, Tires, Wheel Alignment
Procedures Included
Maintenance:
Scheduled Maintenance, Servicing, Fluid Changes, Filter Replacements
Repair And Rebuild:
Engine Rebuilds, Transmission Overhauls, Component Replacement
Diagnostics And Troubleshooting:
Fault Finding, Troubleshooting Guides, Diagnostic Procedures
Electrical Diagnostics:
Wiring Diagram Interpretation, Component Testing, Electrical Fault Resolution
Engine Bay Services:
Oil filter, air filter, fuel filter, spark plugs (petrol), glow plugs (diesel), coolant system flush and fill, accessory belt replacement.
Transmission Service:
Clutch adjustment/replacement, transmission fluid change (manual and automatic), gearbox removal and installation.
Brake System Maintenance:
Brake pad and disc replacement, brake fluid bleeding, caliper servicing, ABS sensor diagnosis.
Suspension Component Replacement:
Shock absorber and spring replacement, control arm bushings, ball joint replacement, steering rack inspection and replacement.
Electrical Component Diagnosis:
Alternator testing, starter motor testing, battery charging system checks, fuse and relay identification and testing, ECU diagnostic procedures.
Technical Depth
Depth:
Comprehensive (A-Z coverage), Professional Quality Information
Visuals:
High Quality Pictures & Diagrams
📊 Manual Specifications
File Format
Compatibility:
All Operating Systems (PC & MAC compatible - Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.)
Searchability:
Searchable PDF content
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Petrol Engine Options:
1.4L (EC5/ET3), 1.6L (TU5JP4/NFU), 2.0L (EW10J4/RFN), 1.6L Turbo (EP6DT - later models, potentially within scope)
Diesel Engine Options:
1.4L HDi (DV4TD), 1.6L HDi (DV6TED4), 2.0L HDi (DW10TD/DW10ATED)
Performance
Hp Range Petrol:
Approx. 80 HP to 180 HP (depending on engine variant)
Hp Range Diesel:
Approx. 68 HP to 136 HP (depending on engine variant)
Fuel System
Injection Type Petrol:
Multi-Point Fuel Injection (MPI), Direct Injection (for some later petrol variants if applicable)
Injection Type Diesel:
Common Rail Direct Injection (CRDi)
Engine Management
ECU Systems:
Bosch Motronic, Siemens Sagem (various ECUs depending on engine and year)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (e.g., BE series)
Optional
Automatic Transmission:
4-speed automatic (e.g., AL4/DP0) or 6-speed manual (for performance models like 307 GT)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4202 mm (Hatchback), 4420 mm (SW)
Width:
Approx. 1746 mm
Height:
Approx. 1510 mm (Hatchback), 1550 mm (SW)
Cargo
Boot Capacity Litres:
Approx. 341 L (Hatchback), 504 L (SW)
Weights
Curb Weight Kg:
Approx. 1250 - 1450 kg (depending on engine and body style)
🛡️ Safety Features
Ratings
Euroncap Stars:
5 Stars (for early models)
Active Features
ABS:
Standard on most models, often with EBD and Brake Assist
Esp:
Optional or standard on higher trims/later models
Passive Features
Airbags:
Multiple airbags (front, side, curtain) depending on trim level
Seatbelts:
Pre-tensioning seatbelts with force limiters
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, optional MP3 compatibility, steering wheel mounted controls on higher trims
Navigation:
Optional integrated satellite navigation system on some models
Driver Assistance
Cruise Control:
Available on higher trim levels and as an option.
Parking Sensors:
Optional rear parking sensors
Connectivity
Bluetooth:
Optional Bluetooth hands-free system available on later models or as an aftermarket fitment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 miles or 12-24 months (depending on engine, oil type, and driving conditions)
Timing Belt Interval:
Varies by engine, typically 60,000 - 80,000 miles or 5-6 years for petrol engines with belts. Diesel engines (HDi) often use timing chains or belts with longer intervals.
Fluid Specifications
Engine Oil Spec:
e.g., Total Quartz INEO MC3 5W-30, PSA Standard B71 2290 (for diesel), or PSA Standard B71 2296/2295 for petrol. Specific grade depends on engine variant.
Coolant Type:
Long-life coolant, typically PSA approved (e.g., Paraflu UP or similar ethylene glycol-based)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
DPF (Diesel Particulate Filter) issues on HDi engines, electrical faults (e.g., BSI - Body System Interface), suspension components (e.g., wishbone bushes, ball joints), clutch slave cylinder failures, gearbox bearing issues (especially on manual transmissions), catalytic converter failures.
Recommended Checks:
Regularly check coolant levels, inspect for oil leaks, examine tire wear patterns, check exhaust system for corrosion.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Long history of producing popular hatchback and family cars, known for comfort and ride quality
Model Evolution
307 Introduction:
Launched in 2001 as a replacement for the Peugeot 306, designed to compete in the C-segment.
Facelift:
Received a facelift in 2005, with styling updates and improved interior materials.
Production
Manufacturing Locations:
Primary production in Mulhouse, France, with potential assembly in other countries.
🏆 Awards & Recognition
Recognitions
Car Of The Year:
European Car of the Year 2002
Ratings
Safety Accolades:
5-star Euro NCAP rating highlights strong safety performance for its era.
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