This comprehensive Peugeot 405 Service Repair Workshop Manual covers all model years from 1988 to 1997, providing you with the essential information needed to service and repair your vehicle. It's designed for both novice and experienced mechanics, offering detailed instructions and illustrations for a wide range of maintenance and repair procedures.

The manual includes detailed information on every major system of the Peugeot 405, including:

**General Information:** Get acquainted with your car's specifications, safety precautions, and general maintenance guidelines.

**Engine Mechanical System:** Dive into the intricacies of your Peugeot 405's engine, encompassing components like the cylinder head, valves, pistons, connecting rods, crankshaft, and more. This section covers everything from routine maintenance like oil changes to complex repairs like engine rebuilds.

**Engine Electrical System:** This section covers the electrical components of your engine, including ignition systems, starting systems, charging systems, and sensors. Learn about troubleshooting and repair techniques for electrical issues.

**Emission Control System:** Understand the workings of your car's emissions control system, encompassing components like the catalytic converter, oxygen sensor, and exhaust gas recirculation system. This section covers necessary maintenance and troubleshooting steps.

**Fuel System:** Explore the intricacies of your Peugeot 405's fuel system, including fuel tanks, fuel pumps, fuel lines, fuel injectors, and fuel filters. This section guides you through maintenance and repair procedures for optimal fuel delivery.

**Clutch System:** Learn about the clutch system components and their functions, including the clutch disc, pressure plate, release bearing, and hydraulic system. This section aids in diagnosing and resolving issues with your clutch.

**Manual Transaxle System:** This section provides detailed information on the manual transmission, covering components like gears, synchromesh, and shifting mechanisms. Learn about maintenance and repair procedures for smooth gear changes.

**Automatic Transaxle System:** This section delves into the mechanics of your automatic transmission, covering components like torque converter, gearboxes, valve body, and solenoids. Understand the troubleshooting and repair procedures for your automatic transmission.

**Driveshaft and Axle:** Get a detailed understanding of the driveshaft and axle system, including components like the universal joints, axles, and differential. This section covers repair procedures for common driveshaft and axle issues.

**Suspension System:** Learn about the various components of your suspension system, including shock absorbers, struts, springs, control arms, and stabilizer bars. Understand how to troubleshoot and repair common suspension problems.

**Steering System:** This section covers the steering system, including the steering wheel, steering column, steering rack, tie rods, and steering linkage. Learn about diagnosing and repairing issues with your steering system.

**Restraint System:** Understand the operation and maintenance of your Peugeot 405's restraint system, including seatbelts, airbags, and crash sensors.

**Brake System:** Learn about the intricate workings of your brake system, encompassing components like brake calipers, brake pads, brake rotors, brake lines, and hydraulic systems. This section covers troubleshooting and repair procedures for both front and rear brakes.

**Body (Interior and Exterior):** This section includes information about the bodywork of your Peugeot 405, covering interior and exterior components like the doors, windows, seats, trim, and body panels. Get guidance on repairs and troubleshooting for bodywork issues.

**Body Electrical System:** Explore the electrical systems of your car's body, including wiring, lights, switches, and electrical accessories. Gain the knowledge to diagnose and repair electrical issues.

**Heating, Ventilation, and Air Conditioning:** This section covers the operation and maintenance of your Peugeot 405's climate control system, including the heater core, blower motor, air conditioning compressor, evaporator, and refrigerant system. Learn about troubleshooting and repair procedures for HVAC issues.

This comprehensive manual offers an invaluable resource for anyone looking to keep their Peugeot 405 in top condition. With easy-to-follow instructions, clear diagrams, and detailed specifications, this manual empowers both DIY enthusiasts and professional mechanics to tackle every repair and maintenance procedure with confidence.

The Peugeot 405, a mid-size sedan produced by the French automaker Peugeot from 1987 to 1998, was a significant model for the company, marking a departure from its previous design philosophy and introducing a more modern and aerodynamic approach. The 405 was initially designed by Pininfarina, a renowned Italian design house, and offered a spacious interior, a comfortable ride, and a range of petrol and diesel engines, including the award-winning 1.9-liter turbocharged diesel. The model was praised for its handling, which was considered agile and responsive, thanks to its well-balanced chassis and precise steering. The 405's success stemmed from its blend of practicality, comfort, and performance, making it a popular choice for both private and fleet buyers.

The 1988-1997 edition of the Peugeot 405, particularly relevant to the service repair workshop manual, encompassed a variety of trim levels and engine options. This period saw the introduction of the 405 Mi16, a performance-oriented variant with a 16-valve engine and a sporty design, and the 405 GR, a more luxurious variant with leather upholstery and additional features. The 405 also underwent several facelifts during its production run, with the most significant change coming in 1992, which introduced a redesigned front end with a larger grille and new headlights. The Peugeot 405's success in the European market, combined with its durability and reliability, made it a popular choice in many countries worldwide. However, the model eventually faced competition from newer and more modern designs, and its production ceased in 1998, replaced by the Peugeot 406.