Peugeot 405 1987-1997 Best Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 405 Production Years Covered: 1987-1997 Generation Covered: First Generation (1987-1997) 👋 Introduction Market Position Target Audience: Peugeot 405 owners, DIY mechanics, professional technicians Competitive Analysis Manual Value Proposition: Provides professional-level repair information for DIY use, saving on labor costs. Key Features Content Depth: Covers all aspects needed to repair, maintain, rebuild, refurbish, or restore the vehicle. Ease Of Use: Easy to navigate and print sections as needed, no computer skill required. Delivery Method: Instant download after payment, no waiting for physical delivery. 📋 Manual Details Coverage Areas Documentation Scope: Comprehensive service and repair Vehicle Styles Covered: All styles Page Count Estimated Page Count: Hundreds of pages (printable) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed engine repair and overhaul Transmission Service: Manual and automatic transmission service and repair Brake System: Brake component diagnosis and repair Electrical System: Complete electrical system diagnostics and repair Wiring Diagrams: Detailed wiring diagrams Suspension And Steering: Suspension, steering, and alignment procedures Cooling System: Cooling system maintenance and repair Fuel System: Fuel injection and fuel system diagnostics and repair Emission System: Emission control systems, catalytic converters, and exhaust gas recirculation (EGR). HVAC System: Heater and air conditioning system service Engine Control System: Engine control unit (ECU) diagnostics, sensor testing, and actuator operation. Chassis And Body: Bodywork repair, panel replacement, structural integrity, and corrosion prevention. Restraint System: Detailed procedures for seat belt inspection, adjustment, and replacement; airbag system safety precautions and diagnostics (if equipped). Interior Components: Dashboard removal, seat upholstery, door panel repair, and accessory installation. Drivetrain: Differential and axle service/repair Differential Drive Axle: Service and repair of front differential, drive shafts, and CV joints. Procedures Included General Maintenance: Routine maintenance procedures and schedules...

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Taper: Car

Distributeur:

UGS: 213565

Collections: ALL Peugeot

Disponibilité: 9999 En stock

Mots clés: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 405 Car Cars Peugeot

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Production Years Covered:

1987-1997

Generation Covered:

First Generation (1987-1997)

👋 Introduction

Market Position

Target Audience:

Peugeot 405 owners, DIY mechanics, professional technicians

Competitive Analysis

Manual Value Proposition:

Provides professional-level repair information for DIY use, saving on labor costs.

Key Features

Content Depth:

Covers all aspects needed to repair, maintain, rebuild, refurbish, or restore the vehicle.

Ease Of Use:

Easy to navigate and print sections as needed, no computer skill required.

Delivery Method:

Instant download after payment, no waiting for physical delivery.

📋 Manual Details

Coverage Areas

Documentation Scope:

Comprehensive service and repair

Vehicle Styles Covered:

All styles

Page Count

Estimated Page Count:

Hundreds of pages (printable)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Detailed engine repair and overhaul

Transmission Service:

Manual and automatic transmission service and repair

Brake System:

Brake component diagnosis and repair

Electrical System:

Complete electrical system diagnostics and repair

Wiring Diagrams:

Detailed wiring diagrams

Suspension And Steering:

Suspension, steering, and alignment procedures

Cooling System:

Cooling system maintenance and repair

Fuel System:

Fuel injection and fuel system diagnostics and repair

Emission System:

Emission control systems, catalytic converters, and exhaust gas recirculation (EGR).

HVAC System:

Heater and air conditioning system service

Engine Control System:

Engine control unit (ECU) diagnostics, sensor testing, and actuator operation.

Chassis And Body:

Bodywork repair, panel replacement, structural integrity, and corrosion prevention.

Restraint System:

Detailed procedures for seat belt inspection, adjustment, and replacement; airbag system safety precautions and diagnostics (if equipped).

Interior Components:

Dashboard removal, seat upholstery, door panel repair, and accessory installation.

Drivetrain:

Differential and axle service/repair

Differential Drive Axle:

Service and repair of front differential, drive shafts, and CV joints.

Procedures Included

General Maintenance:

Routine maintenance procedures and schedules

Troubleshooting:

Comprehensive diagnostic and troubleshooting guide

Periodic Lubrication:

Lubrication points and fluid specifications

Engine Repair:

Cylinder head removal and installation, piston and ring replacement, crankshaft and bearing service, valve train adjustment, engine timing.

Transmission Repair:

Clutch replacement, manual gearbox overhaul, automatic transmission fluid and filter changes, torque converter service.

Brake System Procedures:

Brake pad and rotor replacement, caliper overhaul, brake line bleeding, parking brake adjustment, master cylinder and brake booster service.

Electrical System Procedures:

Battery testing and replacement, alternator and starter motor service, lighting system repair, power window and lock diagnostics, fuse and relay identification.

Suspension Procedures:

Strut and shock absorber replacement, ball joint and tie rod end inspection, spring replacement, wheel bearing service.

Steering Procedures:

Steering rack diagnosis and repair, power steering system fluid and component service.

Cooling System Procedures:

Radiator and hose replacement, water pump service, thermostat replacement, cooling fan diagnosis.

Fuel System Procedures:

Fuel pump testing, injector cleaning and replacement, fuel filter replacement, fuel pressure testing.

HVAC Procedures:

Refrigerant system checks, blower motor replacement, heater core service, AC compressor diagnostics.

Technical Depth

Repair Complexity:

From basic maintenance to complete rebuilds

Diagnostic Capability:

Advanced diagnostics and problem-solving

Instruction Style:

Step-by-step instructions with detailed substeps

Visual Aids:

Illustrations, drawings, photos, and enlarged insets

📊 Manual Specifications

File Format

File Type:

Compatibility:

Windows and Mac OS via Adobe PDF Reader

Print Quality

Printability:

Fully printable (individual pages or entire manual)

Binding Type

Binding Type:

Digital Download (no physical binding)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Variants Covered:

Various gasoline and diesel engines (e.g., XU series, PRV V6 in some markets) common to 1987-1997 405 models.

Performance

Typical Power Output:

Varies by engine; e.g., 1.6L (approx. 80-90 hp), 1.9L (approx. 100-120 hp), 2.0L (approx. 110-130 hp), 1.9L TD (approx. 90 hp), 2.1L TD (approx. 110 hp), V6 (approx. 150-170 hp).

Fuel System

Fuel Delivery:

Carburetor or multi-point fuel injection (MPI) depending on engine and year, diesel indirect injection.

Engine Management

ECU Details:

Information on engine control units (ECU) and sensors for fuel and ignition management.

🔧 Transmission

Standard Transmission

Gearbox Options:

Manual transmissions (e.g., 4-speed, 5-speed) and automatic transmissions.

Optional Transmission

Automatic Transmission Types:

Multi-speed automatic transmissions (e.g., 3 or 4-speed automatic).

Features

Drive Type:

Front-wheel drive (FWD).

📐 Dimensions

Exterior

Body Styles:

Saloon (Sedan), Estate (Wagon), Coupe (405 Mi16/T16 variants).

Weights

Curb Weight:

Varies significantly by engine and trim, typically ranging from 1100 kg to 1400 kg.

🛡️ Safety Features

Passive Features

Restraint Systems:

Seat belts, potentially driver airbag in later models.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette players, some later models may have CD compatibility.

Driver Assistance

Anti-lock Braking System (ABS) available on some models/trims, particularly later production years.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 miles (12,000-15,000 km) or 12 months, depending on driving conditions and oil type.

Timing Belt Replacement:

Crucial maintenance item. For XU engines, typically every 60,000-80,000 miles (96,000-128,000 km) or 5-7 years. Check manual for specific engine.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific API/ACEA classifications and viscosity grades (e.g., 10W-40, 5W-40).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Problems:

Rust on body panels (especially sills and wheel arches), electrical gremlins ( Lucas components in some models), aging suspension bushings, radiator fan issues, exhaust manifold cracks on some petrol engines.

Diesel Engine Considerations:

Glow plug reliability, potential for injector pump issues on high-mileage examples.

📚 Vehicle History

Brand Heritage

Peugeot Heritage:

Peugeot's reputation for comfortable ride and excellent handling, continuing the legacy of the 305 and 505 models.

Model Evolution

Design Influence:

Designed by Pininfarina, the 405 shared its platform with the Citroën BX, but with distinct Peugeot styling and engineering.

Performance Variants:

Introduction of performance-oriented models like the 405 Mi16 and the turbocharged 405 T16, known for rallying success (Pikes Peak).

Production

Manufacturing Locations:

Primarily France (Sochaux), but also produced in other countries under license.

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

The Peugeot 405 was awarded European Car of the Year in 1988.