🏷️ Basic Information Identification Make: Peugeot Model: 405 Production Years Covered: 1987-1997 Generation Covered: First Generation (1987-1997) 👋 Introduction Market Position Target Audience: Peugeot 405 owners, DIY mechanics, professional technicians Competitive Analysis Manual Value Proposition: Provides professional-level repair information for DIY use, saving on labor costs. Key Features Content Depth: Covers all aspects needed to repair, maintain, rebuild, refurbish, or restore the vehicle. Ease Of Use: Easy to navigate and print sections as needed, no computer skill required. Delivery Method: Instant download after payment, no waiting for physical delivery. 📋 Manual Details Coverage Areas Documentation Scope: Comprehensive service and repair Vehicle Styles Covered: All styles Page Count Estimated Page Count: Hundreds of pages (printable) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed engine repair and overhaul Transmission Service: Manual and automatic transmission service and repair Brake System: Brake component diagnosis and repair Electrical System: Complete electrical system diagnostics and repair Wiring Diagrams: Detailed wiring diagrams Suspension And Steering: Suspension, steering, and alignment procedures Cooling System: Cooling system maintenance and repair Fuel System: Fuel injection and fuel system diagnostics and repair Emission System: Emission control systems, catalytic converters, and exhaust gas recirculation (EGR). HVAC System: Heater and air conditioning system service Engine Control System: Engine control unit (ECU) diagnostics, sensor testing, and actuator operation. Chassis And Body: Bodywork repair, panel replacement, structural integrity, and corrosion prevention. Restraint System: Detailed procedures for seat belt inspection, adjustment, and replacement; airbag system safety precautions and diagnostics (if equipped). Interior Components: Dashboard removal, seat upholstery, door panel repair, and accessory installation. Drivetrain: Differential and axle service/repair Differential Drive Axle: Service and repair of front differential, drive shafts, and CV joints. Procedures Included General Maintenance: Routine maintenance procedures and schedules Troubleshooting: Comprehensive diagnostic and troubleshooting guide Periodic Lubrication: Lubrication points and fluid specifications Engine Repair: Cylinder head removal and installation, piston and ring replacement, crankshaft and bearing service, valve train adjustment, engine timing. Transmission Repair: Clutch replacement, manual gearbox overhaul, automatic transmission fluid and filter changes, torque converter service. Brake System Procedures: Brake pad and rotor replacement, caliper overhaul, brake line bleeding, parking brake adjustment, master cylinder and brake booster service. Electrical System Procedures: Battery testing and replacement, alternator and starter motor service, lighting system repair, power window and lock diagnostics, fuse and relay identification. Suspension Procedures: Strut and shock absorber replacement, ball joint and tie rod end inspection, spring replacement, wheel bearing service. Steering Procedures: Steering rack diagnosis and repair, power steering system fluid and component service. Cooling System Procedures: Radiator and hose replacement, water pump service, thermostat replacement, cooling fan diagnosis. Fuel System Procedures: Fuel pump testing, injector cleaning and replacement, fuel filter replacement, fuel pressure testing. HVAC Procedures: Refrigerant system checks, blower motor replacement, heater core service, AC compressor diagnostics. Technical Depth Repair Complexity: From basic maintenance to complete rebuilds Diagnostic Capability: Advanced diagnostics and problem-solving Instruction Style: Step-by-step instructions with detailed substeps Visual Aids: Illustrations, drawings, photos, and enlarged insets 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows and Mac OS via Adobe PDF Reader Print Quality Printability: Fully printable (individual pages or entire manual) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Various gasoline and diesel engines (e.g., XU series, PRV V6 in some markets) common to 1987-1997 405 models. Performance Typical Power Output: Varies by engine; e.g., 1.6L (approx. 80-90 hp), 1.9L (approx. 100-120 hp), 2.0L (approx. 110-130 hp), 1.9L TD (approx. 90 hp), 2.1L TD (approx. 110 hp), V6 (approx. 150-170 hp). Fuel System Fuel Delivery: Carburetor or multi-point fuel injection (MPI) depending on engine and year, diesel indirect injection. Engine Management ECU Details: Information on engine control units (ECU) and sensors for fuel and ignition management. 🔧 Transmission Standard Transmission Gearbox Options: Manual transmissions (e.g., 4-speed, 5-speed) and automatic transmissions. Optional Transmission Automatic Transmission Types: Multi-speed automatic transmissions (e.g., 3 or 4-speed automatic). Features Drive Type: Front-wheel drive (FWD). 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Estate (Wagon), Coupe (405 Mi16/T16 variants). Weights Curb Weight: Varies significantly by engine and trim, typically ranging from 1100 kg to 1400 kg. 🛡️ Safety Features Passive Features Restraint Systems: Seat belts, potentially driver airbag in later models. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, some later models may have CD compatibility. Driver Assistance ABS: Anti-lock Braking System (ABS) available on some models/trims, particularly later production years. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles (12,000-15,000 km) or 12 months, depending on driving conditions and oil type. Timing Belt Replacement: Crucial maintenance item. For XU engines, typically every 60,000-80,000 miles (96,000-128,000 km) or 5-7 years. Check manual for specific engine. Fluid Specifications...