🏷️ Basic Information Identification Make: Peugeot Model: 405 Years Covered: 1992-1997 Codes Chassis Codes: 3A, 3B, 3D, 3E, 3F, 3G (Saloon/Estate) 👋 Introduction Market Position Market Segment: Family car, executive car Competitive Analysis Key Competitors: Ford Sierra, Opel Vectra, Volkswagen Passat, Renault 21, Citroen BX Key Features Design Inspiration: Designed by Giugiaro, known for its aerodynamic styling and spacious interior. Practicality: Offered as both a saloon and an estate (break), providing excellent practicality for families. Performance Variants: Included popular performance models like the Mi16 and the turbocharged T16, offering spirited driving dynamics. Handling: Praised for its compliant ride and sharp handling, particularly in performance variants. 📋 Manual Details Coverage Areas Primary Coverage: All models, all repairs A-Z Page Count Estimated Page Count: Likely 800-1500+ pages (typical for a comprehensive workshop manual of this era) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine And Drivetrain: Engine mechanicals (Xi, Sri, Mi16, T16 variants), clutch, manual and automatic transmissions, differentials, driveshafts, CV joints. Cooling And Fuel: Cooling system (radiator, pump, thermostat, fans), fuel system (carburetor and fuel injection variants, pumps, injectors, filters), fuel tank, exhaust system (manifolds, catalytic converter, mufflers). Ignition And Electrical: Ignition system (spark plugs, coils, distributor/electronic ignition), starter motor, alternator, battery, lighting systems, dashboard instruments, power windows, central locking, wipers, horn. Brakes: Front and rear brake assembly (discs, pads, calipers, drums, shoes), master cylinder, brake booster, parking brake, ABS (where fitted). Steering And Suspension: Steering rack, power steering pump and system, suspension components (struts, shocks, springs, control arms, anti-roll bars), wheel bearings. Bodywork And Frame: Body panel removal and installation, chassis structure, door mechanisms, window regulators, seat mechanisms, interior trim, corrosion prevention. Climate Control: Heating system, ventilation, air conditioning (if equipped), HVAC components. Wiring Diagrams: Complete electrical wiring schematics for all major systems. Wheels And Tires: Information on wheel types, tire sizes, pressures, and replacement procedures. Includes wheel balancing and alignment. Procedures Included Maintenance: Routine maintenance schedules, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections. Troubleshooting: Diagnostic procedures, fault finding charts, common problem diagnosis. Engine Repair: Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, valve timing, gasket replacement. Transmission Repair: Clutch replacement, manual gearbox overhaul, automatic transmission service and repair (depending on specific models covered). Brake Service: Brake pad and disc replacement, caliper rebuilding, brake fluid flush, parking brake adjustment. Suspension And Steering Repair: Component replacement (shocks, springs, ball joints), wheel alignment procedures, power steering system bleeding and repair. Electrical Diagnostics: Testing of electrical components, troubleshooting wiring faults, starter and alternator testing. Bodywork Repair: Minor dent repair, panel alignment, rust treatment (likely described rather than detailed panel beating). Technical Depth Depth: Comprehensive; covers everything from basic maintenance to major overhauls and detailed diagnostics. Diagnostic Tools: Details on using basic diagnostic tools and test equipment for electrical and mechanical fault finding. 📊 Manual Specifications File Format Digital File Type: PDF Searchability: PDF format allows for searchable text content, enhancing ease of finding specific information. Print Quality Image And Diagram Quality: High quality pictures and diagrams, professional quality information. Binding Type Binding: Not applicable (digital download) Paper Type Paper Quality: Not applicable (digital download) Compatibility Operating Systems: Compatible with all operating systems including Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, Mac. ⚙️ Engine Specifications Primary Engine Engine Families: Simca/Talbot-derived XU series (petrol), XUD series (diesel). Petrol Engines Examples: 1.6L (1580cc), 1.8L (1769cc), 2.0L (1905cc), 2.0L 16v (1998cc Mi16), 2.0L Turbo (1998cc T16). Diesel Engines Examples: 1.9L (1905cc XUD7), 1.9L Turbo Diesel (1905cc XUD9TE). Performance Horsepower Range: Approximately 70hp (naturally aspirated diesel) to 190hp (T16). Torque Range: Varies significantly by engine, e.g., 1.9D ~147 Nm, Mi16 ~180 Nm, T16 ~260 Nm. Fuel System Injection Systems: Bosch L-Jetronic, Motronic, Weber/Solex carburetors (early models/variants). Fuel Type: Unleaded Petrol (RON 95/98), Diesel. 🔧 Transmission Standard Manual Transmission: 5-speed manual gearbox (e.g., BE1, BE3). Optional Automatic Transmission: 4-speed automatic (e.g., AW-03-71LE). Features Drive Type: Front-wheel drive (FWD). 📐 Dimensions Exterior Length: Approx. 4,420 mm (Saloon) / 4,424 mm (Estate) Width: Approx. 1,700 mm Height: Approx. 1,420 mm (Saloon) / 1,480 mm (Estate) Weights Curb Weight: Approx. 1100 kg - 1350 kg (depending on engine and trim) 🛡️ Safety Features Ratings Euro Ncap Rating: Not directly comparable to modern Euro NCAP standards; tested under older, less stringent methodologies. Active Features ABS: Optional on many models, standard on higher performance variants (e.g., Mi16, T16). Passive Features Airbags: Driver airbag became increasingly common throughout the production run, optional on many models. Seatbelts: Three-point seatbelts front and rear (often with pre-tensioners for front occupants on later models). 💡 Technology Features Infotainment Audio System: Factory fitted radio-cassette players, often with analogue tuning and basic speaker systems. Optional CD players on later models. Driver Assistance Cruise...