🏷️ Basic Information Identification Make: Peugeot Model: 406 Year: 2000 Codes Engine Codes Covered: ES9J4 (3.0 V6), XFZ (3.0 V6), RFN (2.0 EW10J4), XU10J4R (2.0 HDi), RGY (2.0 Turbo) 👋 Introduction Market Position Target Audience: Professional technicians and knowledgeable DIY enthusiasts with basic mechanical and electrical understanding. Key Features Manual Content: Step-by-step repair procedures, critical specifications, illustrations/pictures, maintenance schedules, disassembly, assembly, cleaning, and reinstallation procedures. Knowledge Transfer: Designed to impart factory-trained technician knowledge for effective vehicle maintenance and repair. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive mechanical, electrical, and bodywork repair and maintenance for the Peugeot 406 2000. Trim Levels: Likely covers all available trim levels and variants for the 2000 Peugeot 406 model year. Page Count Estimated Page Count: Likely 1000+ pages, consistent with full factory service manuals for this era. Manual Type Manual Type: Service and Repair Manual (Factory Equivalent) Language Language: English Format File Format: PDF Print Quality: Full Printable Interactivity: Zoom IN/OUT functionality for detailed viewing. Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or similar decompression software). Operating System Compatibility: All Versions of Windows & Mac. 📖 Manual Coverage Systems Covered Powertrain: Engine (gasoline and diesel variants), fuel system, ignition system, exhaust system, transmission (manual and automatic), clutch, drivetrain components. Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD), wheels, tires. Electrical: Complete electrical system diagnostics, wiring diagrams, battery, charging system, starting system, lighting, instrumentation, body control modules, ECUs. Body And Trim: Body panels, doors, windows, seats, interior trim, HVAC system, exterior trim, paint and body repair. Instrumentation And Controls: Dashboard layout, warning lights, indicator functions, climate control operation, switchgear functions. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, tune-ups. Repair: Engine overhaul, transmission rebuild, brake component replacement, suspension repair, electrical component diagnosis and replacement, body panel repair. Disassembly Assembly: Detailed step-by-step procedures for component removal and installation. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, common fault identification. Body Repair Guidelines: Procedures for dent removal, panel replacement, and welding techniques appropriate for the 406 chassis. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for engine management, ABS, airbags, and other electronic systems, including component testing and signal tracing. Rebuild Instructions: Detailed specifications and procedures for complete engine and transmission rebuilds. Torque Specifications: Includes critical torque values for engine, transmission, suspension, and braking components. Wiring Diagrams: Comprehensive and detailed electrical wiring diagrams for all vehicle systems. Manual Completeness Completeness: Covers all major systems and procedures, mirroring factory service manual content. 📊 Manual Specifications File Format Searchability: PDF format with searchable text for efficient information retrieval. Binding Type Binding Type: Digital Download (PDF) - No physical binding. Paper Type Paper Type: Digital - Not applicable to physical paper. ⚙️ Engine Specifications Primary Engine Engine Options Covered: Includes details for the 2.0L EW10J4 (PETROL), 2.0L HDi (DIESEL), and the 3.0L V6 ES9J4/XFZ engines. Performance 2.0L Ew10J4 Power: Approximately 136 PS (134 hp; 100 kW) 2.0L Hdi Power: Approximately 90 PS (89 hp; 66 kW) or 110 PS (108 hp; 81 kW) depending on variant. 3.0L V6 Es9J4 Power: Approximately 190 PS (187 hp; 140 kW) Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) for gasoline engines. Fuel Delivery Diesel: Direct injection common rail (HDi) for diesel engines. Engine Codes Covered Engine Code Xu10J4R: 2.0L Turbo Diesel (HDi), 90 PS. Engine Code Rgy: 2.0L Turbocharged Petrol (XU10J2CTE), 147 PS. 🔧 Transmission Standard Manual Transmission: Manual transmission options typically 5-speed. Optional Automatic Transmission: Optional 4-speed automatic transmission (AL4). Features Transmission Fluid Type: Specific ATF fluid required for automatic transmission, consult manual for exact specification (e.g., LT 71141 or equivalent). 📐 Dimensions Exterior Wheelbase: 2700 mm (106.3 in) Length: 4607 mm (181.4 in) for Sedan Width: 1742 mm (68.6 in) Weights Curb Weight: Varies by engine and trim, typically 1300-1500 kg. 🛡️ Safety Features Ratings Euro Ncap Rating Year: 2000 (4 Stars for adult occupant protection) Passive Features Airbags: Driver and passenger airbags standard, optional side airbags. Seatbelts: Pre-tensioning front seatbelts. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Ebd: Electronic Brakeforce Distribution (EBD) often integrated with ABS. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with CD changer compatibility on higher trims. Manual covers system operation and troubleshooting. Driver Assistance Cruise Control: Available on higher specification models. Connectivity Remote Central Locking: Standard feature, manual covers key fob programming and system checks. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 15,000 km or 1 year (whichever comes first), but consult manual for specific engine oil type and conditions. Oil Change Interval Diesel: Typically 10,000-15,000 km or 1 year, depending on diesel particulate filter presence and usage. Consult manual. Timing Belt Replacement: Critical for 16v petrol engines (e.g., EW10J4) and some diesel variants. Intervals typically around 90,000-120,000 km or 5-6 years. Consult manual for exact...
Engine overhaul, transmission rebuild, brake component replacement, suspension repair, electrical component diagnosis and replacement, body panel repair.
Disassembly Assembly:
Detailed step-by-step procedures for component removal and installation.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common fault identification.
Body Repair Guidelines:
Procedures for dent removal, panel replacement, and welding techniques appropriate for the 406 chassis.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for engine management, ABS, airbags, and other electronic systems, including component testing and signal tracing.
Rebuild Instructions:
Detailed specifications and procedures for complete engine and transmission rebuilds.
Torque Specifications:
Includes critical torque values for engine, transmission, suspension, and braking components.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all vehicle systems.
Manual Completeness
Completeness:
Covers all major systems and procedures, mirroring factory service manual content.
📊 Manual Specifications
File Format
Searchability:
PDF format with searchable text for efficient information retrieval.
Binding Type
Binding Type:
Digital Download (PDF) - No physical binding.
Paper Type
Paper Type:
Digital - Not applicable to physical paper.
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Includes details for the 2.0L EW10J4 (PETROL), 2.0L HDi (DIESEL), and the 3.0L V6 ES9J4/XFZ engines.
Performance
2.0L Ew10J4 Power:
Approximately 136 PS (134 hp; 100 kW)
2.0L Hdi Power:
Approximately 90 PS (89 hp; 66 kW) or 110 PS (108 hp; 81 kW) depending on variant.
3.0L V6 Es9J4 Power:
Approximately 190 PS (187 hp; 140 kW)
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI) for gasoline engines.
Fuel Delivery Diesel:
Direct injection common rail (HDi) for diesel engines.
Engine Codes Covered
Engine Code Xu10J4R:
2.0L Turbo Diesel (HDi), 90 PS.
Engine Code Rgy:
2.0L Turbocharged Petrol (XU10J2CTE), 147 PS.
🔧 Transmission
Standard
Manual Transmission:
Manual transmission options typically 5-speed.
Optional
Automatic Transmission:
Optional 4-speed automatic transmission (AL4).
Features
Transmission Fluid Type:
Specific ATF fluid required for automatic transmission, consult manual for exact specification (e.g., LT 71141 or equivalent).
📐 Dimensions
Exterior
Wheelbase:
2700 mm (106.3 in)
Length:
4607 mm (181.4 in) for Sedan
Width:
1742 mm (68.6 in)
Weights
Curb Weight:
Varies by engine and trim, typically 1300-1500 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating Year:
2000 (4 Stars for adult occupant protection)
Passive Features
Airbags:
Driver and passenger airbags standard, optional side airbags.
Seatbelts:
Pre-tensioning front seatbelts.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Ebd:
Electronic Brakeforce Distribution (EBD) often integrated with ABS.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with CD changer compatibility on higher trims. Manual covers system operation and troubleshooting.
Driver Assistance
Cruise Control:
Available on higher specification models.
Connectivity
Remote Central Locking:
Standard feature, manual covers key fob programming and system checks.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km or 1 year (whichever comes first), but consult manual for specific engine oil type and conditions.
Oil Change Interval Diesel:
Typically 10,000-15,000 km or 1 year, depending on diesel particulate filter presence and usage. Consult manual.
Timing Belt Replacement:
Critical for 16v petrol engines (e.g., EW10J4) and some diesel variants. Intervals typically around 90,000-120,000 km or 5-6 years. Consult manual for exact mileage and potential associated components (tensioners, water pump).
Fluid Specifications
Engine Oil Specification:
Varies by engine. For EW10J4, typically 5W-40 synthetic meeting PSA S71 2296. For HDi, often 5W-40 meeting PSA S71 2312. Always verify with the manual.
Coolant Specification:
Permanent coolant, typically a long-life antifreeze/coolant conforming to PSA standards (e.g., PSA B71 5110).
Brake Fluid Specification:
DOT 4 brake fluid.
Power Steering Fluid:
Hydraulic fluid conforming to PSA S71 2710 (typically a PSA specific mineral oil).
Known Issues
Electrical Gremlins:
Can experience intermittent electrical faults, often related to body control modules, wiring harness degradation, or earth points.
Suspension Wear:
Front suspension components, particularly wishbone bushes and drop links, can wear prematurely.
Hdi Injectors:
Common Rail Diesel injectors can be a point of failure, especially with contaminated fuel.
Automatic Transmission Issues:
The AL4 automatic transmission can be prone to solenoid issues and requiring specific fluid and clutch adjustments.
Exhaust Gas Recirculation Egr Valve:
EGR valve on diesel engines can become clogged with carbon, affecting performance and emissions.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automotive manufacturer, has a long history dating back to 1810, known for innovation and stylish designs.
Model Evolution
406 Generation:
The Peugeot 406 was produced from 1995 to 2004, replacing the Peugeot 405. The 2000 model represents a mid-cycle update or part of the later production run.
Production
Production Location:
Primarily manufactured in France (Sochaux) and the United Kingdom (Ryton).
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