🏷️ Basic Information Identification Make: Peugeot Model: 406 Model Generation: Second Generation (D9) Production Years Covered: 1999-2004 Codes Chassis Code: D9 👋 Introduction Market Position Positioning: A comprehensive DIY and professional workshop resource for owners and independent repair shops seeking detailed technical guidance for the Peugeot 406 (1999-2004). Competitive Analysis Comparison: Offers a significant cost-saving alternative to dealership servicing and provides depth beyond basic owner's manuals or generic online repair guides. Key Features Ease Of Use: Designed for ease of use on various digital devices (PC, MAC, Tablets, Smartphones) with step-by-step instructions and visual aids. Comprehensiveness: Covers all servicing, maintenance, and repair aspects for the specified model range and engine variants. Content Quality: Professional quality, in-depth technical information including diagrams and wiring schematics. 📋 Manual Details Coverage Areas Engines Covered: Petrol (XU/EW/ES series) and Diesel (DW/XUD series) Body Styles Covered: Saloon, Estate (Station Wagon), Coupe Page Count Estimated Pages: Likely over 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system Drivetrain: Manual and Automatic Transmissions, Clutch, Driveshafts, Differentials Chassis: Suspension (front and rear), Steering system, Braking system (including ABS) Electrical: Engine management, lighting, instruments, HVAC controls, power accessories, body control modules, comprehensive wiring diagrams Body: Bodywork repair, interior trim, doors, windows, seats, bumpers, body sealing Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks, spark plug replacement, timing belt inspection/replacement Repair: Engine overhauls, transmission rebuilds, brake component replacement, suspension component replacement, electrical diagnostics and repair, body panel repair Troubleshooting: Diagnostic charts, fault finding procedures for all major systems Specifications: Torque values, clearances, fluid types and capacities, component dimensions Technical Depth Depth: Professional level, covering from basic maintenance to complex component overhauls and diagnostics, including detailed wiring diagrams. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (assuming OCR applied to original document) Print Quality Resolution: High resolution for clear viewing of diagrams and text Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Petrol Common Engines: EW10J4 (2.0L), ES9J4/ES9J4S (3.0L V6), XU7JP/XU10J4 (1.8L, 2.0L variants) Diesel Common Engines: DW10TD/DW10ATED (2.0L HDI), XUD7/XUD9TE (1.9L non-turbo/turbo diesel variants) Performance 2.0L Petrol Hp Range: Approx. 135-138 hp (e.g., EW10J4) 3.0L V6 Petrol Hp: Approx. 190-207 hp (ES9J4/ES9J4S) 2.0L Hdi Diesel Hp Range: Approx. 90-110 hp (DW10TD/DW10ATED) Fuel System Petrol Injection Type: Multi-point Fuel Injection (MPI) and Sequential Electronic Fuel Injection (SEFI) Diesel Injection Type: Direct Injection (HDI - Common Rail) and Indirect Injection (XUD series) Timing System Common Petrol Timing: Timing Belt (e.g., EW series, XU series), VVT (Variable Valve Timing) on some EW variants Common Diesel Timing: Timing Belt (DW HDI), Timing Belt (XUD variants) 🔧 Transmission Standard Manual Gearboxes: Various 5-speed manual gearboxes (e.g., BE series, MA series) Optional Automatic Gearboxes: AL4 (4-speed automatic) common on 2.0L petrol, potentially others for V6 models. Features Clutch Type: Hydraulic actuation for all manual transmissions Fluid Specs Manual Transmission Fluid: Refer to specific gearbox type, typically API GL-4 SAE 75W-80 or similar Automatic Transmission Fluid: Specific ATF (e.g., LT 71141 for AL4) 📐 Dimensions Exterior Saloon Length: Approx. 4600-4650 mm Estate Length: Approx. 4750-4800 mm Coupe Length: Approx. 4600-4650 mm Wheelbase: Approx. 2700-2740 mm Weights Kerb Weight Range: Approx. 1300 kg - 1600 kg (depending on engine and body style) Gross Vehicle Weight Range: Approx. 1800 kg - 2100 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for original 406, specific tests for D9 generation may vary but generally strong for its era) Active Features ABS: Standard on most models, especially later ones. Optional on some early variants. Traction Control: Optional (ASR) on some higher-spec models. Passive Features Airbags: Driver and passenger airbags standard. Side airbags available as an option or on higher trims. Seatbelts: Three-point seatbelts with pre-tensioners and load limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with speaker systems. Higher trims may have upgraded JBL or Clarion systems. Navigation: Optional factory fitted satellite navigation systems available on some models. Driver Assistance Cruise Control: Available as an option on many models. Parking Sensors: Rear parking sensors available as an option on later models. Connectivity Phone Integration: Optional Bluetooth hands-free kits or integrated phone systems on higher-spec models. 🔧 Maintenance Service Intervals Oil Change Petrol: Typically 15,000 km or 1 year, whichever comes first (using correct synthetic oil). Oil Change Diesel: Typically 10,000 km or 1 year, whichever comes first (using correct diesel synthetic oil). Timing Belt Replacement: Crucial service item. Varies by engine, often around 90,000-120,000 km or 5-6 years. The manual will provide exact intervals and procedure. Fluid Specifications Engine Oil Petrol: 5W-30 or 5W-40 Fully Synthetic meeting PSA specifications (e.g., ACEA A3/B3, A5/B5,...