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Peugeot 806 2.2 HDi (With particle filter) 2002 Service MANU

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🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Code: DHW (2.2 HDi with particle filter) Codes Chassis Code: None specified in product information Generation Generation Identifier: Facelift Model (Introduced in 2002) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals requiring versatile and spacious transport Competitive Analysis Key Competitors: Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra Key Features Vehicle Strengths: Spacious interior, flexible seating, comfortable ride, strong diesel engine (2.2 HDi), practical for family use. Manual Benefit: Empowers DIY repairs, saves money on labor, increases vehicle knowledge and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for Peugeot 806 2.2 HDi (With particle filter) 2002 Secondary Coverage: Troubleshooting, Diagnostics, Maintenance, Repair Procedures Page Count Estimated Page Count: Not explicitly stated, but described as 'COMPLETE official full service repair manual' and 'everything you will never need', implying comprehensive content. Manual Type Type: Official Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.2 HDi Diesel Engine with Particle Filter (DHW), including fuel injection, lubrication, cooling, air intake, exhaust, and emissions control systems. Transmission: Manual and Automatic Transmission systems, clutch, driveshafts, and differentials. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake discs, pads, calipers, lines, and master cylinder. Electrical: Complete electrical system, battery, charging system (alternator), starting system, lighting, instrumentation, power windows, central locking, audio system, and ECUs. Chassis: Suspension (front and rear), steering system (power steering), wheels, and tires. Body: Body panels, doors, windows, exterior trim, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, and body structural components. Diagnostics: On-board diagnostics (OBD-II), fault code interpretation, and troubleshooting procedures. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, coolant checks, brake fluid checks, tire pressure checks, and general inspections. Major Repairs: Engine overhaul, cylinder head replacement, piston and connecting rod service, crankshaft service, transmission overhaul, brake system repairs, suspension component replacement. Diagnostics And Troubleshooting: Step-by-step guides for diagnosing common faults, identifying causes, and implementing corrective actions. Electrical System Repair: Wiring diagrams, component testing, fuse and relay identification, and repair of electrical faults. Particle Filter Service: Specific procedures for maintenance, regeneration, and replacement of the diesel particulate filter (DPF). Technical Depth Depth: Factory-level detail, covering everything from basic maintenance to complete vehicle rebuilds and complex diagnostics, as used by dealership technicians. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Print Quality Printability: Full Printable Zoom Functionality: YES (allows blowing up images and printing enlarged copies) Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: Not applicable (digital format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Turbocharged Direct Injection Diesel with Intercooler Engine Displacement: 2.2 Liters (2179 cc) Engine Code: DHW Emission Control: Equipped with a Diesel Particulate Filter (DPF) Performance Horsepower: Approximately 130 PS (95 kW) at 4000 rpm (Typical for this engine) Torque: Approximately 314 Nm (231 lb-ft) at 1700 rpm (Typical for this engine) Fuel System Fuel Delivery: Common Rail Direct Injection (CRDi) Fuel Type: Diesel Engine Features Cylinder Head: 16-valve DOHC (Dual Overhead Camshaft) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (M/T) Optional Transmission Type: 4-speed Automatic Transmission (A/T) Features Clutch Type: Hydraulically actuated dry single-plate clutch (for Manual) Gear Ratios: Specific ratios detailed within the manual. 📐 Dimensions Exterior Length: Approx. 4450 mm (175.2 inches) Width: Approx. 1800 mm (70.9 inches) (excluding mirrors) Height: Approx. 1710 mm (67.3 inches) Weights Curb Weight: Approx. 1700-1800 kg (depending on configuration) Gross Vehicle Weight Rating: Not specified in product information, but available in manual. 🛡️ Safety Features Ratings Euro Ncap Rating: Peugeot 806 achieved a 3-star Euro NCAP rating in earlier tests. Specific rating for 2002 model year with potential updates would be in the manual. Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Traction Control: Likely optional or standard on higher trims; details in manual. Passive Features Airbags: Front airbags, potential for side airbags (details specific to trim level in manual). Seatbelts: All seats equipped with 3-point seatbelts, pre-tensioners likely on front seats. 💡 Technology Features Infotainment Audio System: Factory radio/CD player, potential for steering wheel controls (details dependent on trim level). Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Likely available as an option or standard on higher trims. Parking Sensors: Rear parking sensors may be available as an option. Connectivity Phone Integration: Optional Bluetooth hands-free system may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 - 20,000 km (9,000 - 12,500 miles) or 12 months, whichever comes first. Specific interval for 2.2 HDi DHW detailed in...
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Peugeot 806 2.2 HDi (With particle filter) 2002 Service MANU
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
806
Year:
2002
Engine Code:
DHW (2.2 HDi with particle filter)
Codes
Chassis Code:
None specified in product information
Generation
Generation Identifier:
Facelift Model (Introduced in 2002)
👋 Introduction
Market Position
Vehicle Segment:
Large MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:
Families, individuals requiring versatile and spacious transport
Competitive Analysis
Key Competitors:
Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra
Key Features
Vehicle Strengths:
Spacious interior, flexible seating, comfortable ride, strong diesel engine (2.2 HDi), practical for family use.
Manual Benefit:
Empowers DIY repairs, saves money on labor, increases vehicle knowledge and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for Peugeot 806 2.2 HDi (With particle filter) 2002
Secondary Coverage:
Troubleshooting, Diagnostics, Maintenance, Repair Procedures
Page Count
Estimated Page Count:
Not explicitly stated, but described as 'COMPLETE official full service repair manual' and 'everything you will never need', implying comprehensive content.
Manual Type
Type:
Official Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
2.2 HDi Diesel Engine with Particle Filter (DHW), including fuel injection, lubrication, cooling, air intake, exhaust, and emissions control systems.
Transmission:
Manual and Automatic Transmission systems, clutch, driveshafts, and differentials.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake discs, pads, calipers, lines, and master cylinder.
Electrical:
Complete electrical system, battery, charging system (alternator), starting system, lighting, instrumentation, power windows, central locking, audio system, and ECUs.
Chassis:
Suspension (front and rear), steering system (power steering), wheels, and tires.
Body:
Body panels, doors, windows, exterior trim, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, and body structural components.
Diagnostics:
On-board diagnostics (OBD-II), fault code interpretation, and troubleshooting procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, coolant checks, brake fluid checks, tire pressure checks, and general inspections.
Major Repairs:
Engine overhaul, cylinder head replacement, piston and connecting rod service, crankshaft service, transmission overhaul, brake system repairs, suspension component replacement.
Diagnostics And Troubleshooting:
Step-by-step guides for diagnosing common faults, identifying causes, and implementing corrective actions.
Electrical System Repair:
Wiring diagrams, component testing, fuse and relay identification, and repair of electrical faults.
Particle Filter Service:
Specific procedures for maintenance, regeneration, and replacement of the diesel particulate filter (DPF).
Technical Depth
Depth:
Factory-level detail, covering everything from basic maintenance to complete vehicle rebuilds and complex diagnostics, as used by dealership technicians.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (allows blowing up images and printing enlarged copies)
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Not applicable (digital format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder Turbocharged Direct Injection Diesel with Intercooler
Engine Displacement:
2.2 Liters (2179 cc)
Engine Code:
DHW
Emission Control:
Equipped with a Diesel Particulate Filter (DPF)
Performance
Horsepower:
Approximately 130 PS (95 kW) at 4000 rpm (Typical for this engine)
Torque:
Approximately 314 Nm (231 lb-ft) at 1700 rpm (Typical for this engine)
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi)
Fuel Type:
Diesel
Engine Features
Cylinder Head:
16-valve DOHC (Dual Overhead Camshaft)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (M/T)
Optional
Transmission Type:
4-speed Automatic Transmission (A/T)
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch (for Manual)
Gear Ratios:
Specific ratios detailed within the manual.
📐 Dimensions
Exterior
Length:
Approx. 4450 mm (175.2 inches)
Width:
Approx. 1800 mm (70.9 inches) (excluding mirrors)
Height:
Approx. 1710 mm (67.3 inches)
Weights
Curb Weight:
Approx. 1700-1800 kg (depending on configuration)
Gross Vehicle Weight Rating:
Not specified in product information, but available in manual.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Peugeot 806 achieved a 3-star Euro NCAP rating in earlier tests. Specific rating for 2002 model year with potential updates would be in the manual.
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Likely optional or standard on higher trims; details in manual.
Passive Features
Airbags:
Front airbags, potential for side airbags (details specific to trim level in manual).
Seatbelts:
All seats equipped with 3-point seatbelts, pre-tensioners likely on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory radio/CD player, potential for steering wheel controls (details dependent on trim level).
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Likely available as an option or standard on higher trims.
Parking Sensors:
Rear parking sensors may be available as an option.
Connectivity
Phone Integration:
Optional Bluetooth hands-free system may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 - 20,000 km (9,000 - 12,500 miles) or 12 months, whichever comes first. Specific interval for 2.2 HDi DHW detailed in manual.
Air Filter Replacement:
Typically every 30,000 - 40,000 km (18,000 - 25,000 miles).
Fuel Filter Replacement:
Typically every 40,000 - 60,000 km (25,000 - 37,000 miles).
Timing Belt Replacement:
Critical for HDi engines. Typically every 100,000 - 120,000 km (60,000 - 75,000 miles) or 5-6 years. Exact interval for DHW engine must be confirmed in the manual.
Fluid Specifications
Engine Oil Type:
API CF/CG-4 or ACEA B3/B4 specifications, typically SAE 5W-40 or 5W-30. Specific Peugeot approval and viscosity grade detailed in manual.
Engine Oil Capacity:
Approx. 6.2 - 6.5 Liters (including filter) for 2.2 HDi. Exact capacity in manual.
Coolant Type:
Antifreeze concentrate conforming to PSA specification (e.g., Type 0 or equivalent, typically purple or pink).
Brake Fluid Type:
DOT 4 or DOT 5.1.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90. Specific Peugeot specification in manual.
Transmission Fluid Automatic:
Specific ATF fluid type (e.g., LT 71141 or equivalent). Details in manual.
Known Issues
Common Faults:
Potential issues include injector problems, EGR valve clogging, turbocharger issues, DPF regeneration failures, DMF (Dual Mass Flywheel) wear on manual transmissions, and electrical gremlins. The manual provides diagnostic procedures for these.
Diesel Particulate Filter:
Requires adherence to regeneration cycles. Clogging can lead to reduced performance and warning lights. Manual details regeneration procedures and troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Peugeot is a historic French automotive manufacturer with a long lineage of innovation and diverse vehicle production.
Model Evolution
Model Lineage:
The Peugeot 806 is part of the PSA Group's collaborative effort (with Fiat, Lancia, and Citroën) to produce versatile MPVs based on a common platform. The 806 represents Peugeot's iteration.
Production
Production Period:
1994-2002
Manufacturing Plant:
SEVEL Nord plant in Hordain, France (shared with other PSA and Fiat Group models).
🏆 Awards & Recognition
Recognitions
Auto Express Reviews:
Historically, the Peugeot 806 and its platform-mates received mixed reviews, often praised for space and comfort but criticized for reliability compared to some competitors. Specific awards for the 2002 model are not prominent.
Ratings
Reliability Index:
Reliability can be a concern for some PSA models of this era. The manual's comprehensive nature is key to addressing potential issues.
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