🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine Variant: 1.1i Petrol Codes Engine Code Typical: TU1JP 👋 Introduction Market Position Vehicle Segment: Compact MPV / Panel Van (Commercial Variant) Competitive Analysis Competitors 2004: Renault Kangoo, Citroën Berlingo, Fiat Doblò, Ford Transit Connect. Key Features Vehicle Appeal: Practicality, spacious interior for its size, versatile for both passenger and light commercial use, fuel efficiency of the 1.1i engine. Manual Value Proposition Target Audience: DIY mechanics, independent garages, and fleet owners. Delivery Method: Instant Digital Download, eliminating shipping delays and costs. 📋 Manual Details Coverage Areas Vehicle Years Covered: 2004 Engine Types Covered: 1.1i Petrol (TU1JP) Page Count Page Count Estimated: Hundreds of pages (as per description) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Fuel injection system (Bosch Motronic variants), ignition system, emission controls, engine mechanicals (cylinder head, block, crankshaft, pistons, connecting rods, timing belt, oil pump). Transmission And Drivetrain: Manual gearbox (BE type), clutch system, driveshafts, hub bearings. Brakes: Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if equipped). Suspension And Steering: Front MacPherson struts, rear torsion beam axle, power steering system (if equipped), wheel alignment. Electrical System: Battery, charging system (alternator, starter motor), lighting, instrument cluster, fuses, relays, wiring diagrams (implied by 'top quality diagrams'). Bodywork And Interior: Body panel removal and installation, door mechanisms, interior trim, seat removal, glass replacement. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups. Repair: Step-by-step repair procedures for all major mechanical and electrical components. Troubleshooting: Diagnostic information and fault finding guides based on symptoms. Disassembly And Assembly: Detailed instructions for component removal and reinstallation, including exploded views. Technical Depth Depth Of Coverage: Comprehensive, covering fundamental repairs to advanced diagnostics. Suitable for professional technicians and DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type Equivalent: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: TU1JP Engine Type: Inline 4-cylinder, naturally aspirated petrol Displacement: 1124 cc Bore X Stroke: 72 mm x 69 mm Compression Ratio: 9.3:1 Performance Horsepower Ps: 60 PS @ 5800 rpm Torque Nm: 94 Nm @ 3500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPi), typically Bosch Motronic or Siemens Bendix Fuel Type: Unleaded Petrol (RON 95 recommended) Engine Management Ignition System: Electronic Ignition with Coil-on-Plug or Distributorless Ignition System (DIS) Cooling System Coolant Type: Antifreeze/coolant, typically a long-life ethylene glycol based type (refer to manual for specific Peugeot specification, e.g., PSA B71 5100). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Gearbox Code Typical: BE4 series (e.g., BE4/5 or similar) Optional Optional Transmission: No automatic transmission typically offered for the 1.1i variant in 2004. Features Clutch Type: Hydraulically operated dry single plate clutch. Fluid Specifications Transmission Fluid Type: GL-4 75W-80 or 75W-90 synthetic manual transmission fluid (refer to manual for specific PSA approval, e.g., PSA S71 2330 or equivalent). 📐 Dimensions Exterior Length Mm: Approx. 4105 mm Width Mm: Approx. 1670 mm Height Mm: Approx. 1805 mm Cargo Luggage Capacity Litres: Varies by configuration, typically around 650-700 litres in cargo van form, expandable with seats folded. Weights Kerb Weight Kg: Approx. 1100-1200 kg (depending on configuration) Gross Vehicle Weight Rating Kg: Approx. 1700-1800 kg 🛡️ Safety Features Ratings Euro Ncap Rating Likely: Likely 3 or 4 stars for passenger variants of the generation (based on contemporary models). Specific rating for 2004 1.1i Partner would need to be confirmed. Active Features ABS: Optional on most trims, standard on some higher specifications. Electronic Stability Program Esp: Rarely fitted as standard on this engine variant in 2004. Passive Features Airbags: Driver airbag standard, passenger airbag often optional or part of a package. Seatbelts: Pre-tensioning front seatbelts, three-point rear seatbelts (depending on seating configuration). 💡 Technology Features Infotainment Audio System: Basic radio/CD player, likely with steering wheel mounted controls on higher trims. Driver Assistance Parking Sensors: Optional on some models. Connectivity Bluetooth Handsfree: Rarely factory fitted on this model year and engine variant, more likely an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km or 12 months, whichever comes first (refer to manual for exact specification). Timing Belt Replacement: Crucial interval, typically around 90,000 - 120,000 km or 5-6 years, whichever comes first. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Specification: API SL or SM, ACEA A3/B4, viscosity typically 5W-40 or 10W-40 (refer to manual for exact Peugeot approval, e.g., PSA B71 2294 or B71 2300). Engine Oil Capacity: Approx. 3.5 - 4.0 litres (with filter change). Brake Fluid Specification: DOT 4 (refer to manual for specific Peugeot approval). Known Issues Ignition Coils: Can be prone to failure,...