This manual covers the 2004 Polaris Trail, Sport, Classic, Touring, and Widetrak LX snowmobiles, equipped with engine sizes ranging from 340cc to 800cc. Polaris, a renowned American manufacturer, has a long history of producing capable powersports vehicles. The 2004 lineup represents a period of refinement, offering robust performance and utility for trail riding, touring, and various work applications. These snowmobiles are engineered for reliability and are designed to meet the demands of diverse winter conditions, making them a strong choice within their market segment. This comprehensive workshop service repair manual provides detailed information for the maintenance, troubleshooting, and repair of your 2004 Polaris snowmobile. It covers all major systems, including the engine, fuel, ignition, drive, suspension, steering, brakes, and electrical components. The manual includes procedures for scheduled maintenance, component overhauls, and detailed diagnostic steps for fault finding. With its extensive coverage and technical specifications, this manual is an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their snowmobile. 🏷️ Basic Information Identification Make: Polaris Model: Various (Trail, Sport, Classic, Touring, Widetrak LX) Year: 2004 Product Name: Polaris 340, 500, 600, 700, 800 Trail, Sport, Classic, Touring, Widetrak LX Snowmobile Complete Workshop Service Repair Manual Codes Chassis Codes: Not specified in product information, typically model-specific internal designations. Engine Codes: Various (e.g., 340cc, 500cc, 600cc, 700cc, 800cc - specific designations not provided in product info). 👋 Introduction Market Position Segment: High-performance and utility snowmobiles for trail riding, touring, and work applications. Competitive Analysis Competitors: Arctic Cat, Ski-Doo, Yamaha snowmobiles of the same era. Key Features Value Proposition: Provides essential factory-authorized procedures and specifications for maintaining, troubleshooting, and repairing a wide range of 2004 Polaris snowmobile models, covering multiple engine displacements and configurations. 📋 Manual Details Coverage Areas Vehicle Models Covered: Polaris 340, 500, 600, 700, 800 Trail, Sport, Classic, Touring, Widetrak LX Snowmobiles Model Years Covered: 2004 Page Count Estimated Pages: Thousands of pages (typical for a complete workshop manual covering multiple models and engine sizes). Exact count not specified. Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Major Systems: Engine, Fuel System, Ignition System, Drive System (Clutching, Chaincase, Track), Suspension (Front and Rear), Steering, Brakes, Electrical System (Lighting, Ignition, Gauges), Cooling System, Bodywork, Chassis, Lubrication Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, lubrication), inspections, adjustments. Repair And Rebuild: Complete engine overhaul, transmission disassembly and reassembly, clutch servicing, suspension component replacement, brake system repair, electrical component troubleshooting and repair, track and skid frame servicing. Troubleshooting: Diagnostic procedures, fault finding, symptom analysis for various systems. Technical Depth Depth: Comprehensive, covering everything from basic adjustments and routine maintenance to full mechanical and electrical system overhauls and rebuilds. Includes detailed diagrams, specifications, and torque values. 📊 Manual Specifications File Format Format: Digital Download (likely PDF). Searchable text and high-resolution diagrams are expected for optimal usability. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Optimized for clear viewing of diagrams and text. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Sizes: 340cc, 500cc, 600cc, 700cc, 800cc (specific engine designations like Liberty, Fuji, etc., are not detailed in the product title but would be covered in the manual). Performance Horsepower Range: Varies significantly by engine size (e.g., 340cc typically 40-50 HP, 800cc up to 130-140+ HP). Specific figures would be in the manual. Torque Range: Varies by engine size. Specific figures would be in the manual. Fuel System Carburetion: Typically Mikuni or Keihin carburetors. Manual will detail jetting, adjustments, and troubleshooting. Fuel Type: Leaded or Unleaded gasoline (depending on specific engine and octane requirements). Manual will specify. Ignition System Type: CDI (Capacitor Discharge Ignition) systems. Manual will cover ignition timing, coil testing, and module troubleshooting. Cooling System Type: Liquid-cooled or Fan-cooled (depending on model). Manual details radiator, coolant, pump, and fan operation and maintenance. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Polaris P90 primary and secondary clutch system. Optional Gearbox: Not applicable, all models use CVT. Features Clutch Service: Detailed procedures for clutch inspection, maintenance, replacement, and tuning (weights, springs, helix). Chaincase: Serviceable chaincase with specific gear oil requirements and maintenance intervals. 📐 Dimensions Exterior Length Overall: Varies by model. Manual will provide specific dimensions for each variant. Width Overall: Varies by model (especially Widetrak LX). Manual will provide specific dimensions. Weights Dry Weight: Varies by model and engine size. Manual will provide specific weight data for each variant. Ground Clearance: Varies by model. Manual will provide specific data. 🛡️ Safety Features Ratings Crash Test Data: Not applicable to snowmobiles in the same way as automobiles. Safety focus is on operational stability and rider protection. Active Features Braking System: Hydraulic disc brakes. Manual covers brake caliper maintenance, pad...