Basic Information Identification Make: Polaris Model: ATV 400 6x6 Model Year Start: 1994 Model Year End: 1995 Vehicle Type: All-Terrain Vehicle (ATV) Configuration: 6x6 (Six-Wheel Drive) Codes Vin Decoder Note: VIN decoding specific to Polaris ATVs of this era would be detailed within the manual. Introduction Market Position Market Segment: Utility ATV, designed for work and recreational off-road use, emphasizing its 6x6 capability. Competitive Analysis Competitive Landscape: Competed with other utility ATVs offering 4x4 or 6x6 configurations from brands like Honda, Yamaha, and Kawasaki in the mid-1990s. Key Features Key Features Highlight: The 6x6 drive system provides superior traction and load-carrying capacity, making it ideal for demanding terrains and tasks. Engine Displacement Highlight: The robust 400cc engine offers ample power for hauling, towing, and navigating challenging landscapes. Manual Details Coverage Areas Coverage Summary: Comprehensive factory service and repair for Polaris ATV 400 6x6 models 1994-1995. Page Count Estimated Page Count: Hundreds of pages (specific count not provided but implies thoroughness) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine System: Detailed inspection, diagnosis, repair, and overhaul of the 400cc engine. Fuel System: Carburetor service, fuel pump, fuel lines, fuel tank maintenance. Ignition System: Spark plug diagnosis, ignition coil testing, stator and CDI unit troubleshooting. Cooling System: Radiator, fan, coolant flushing, thermostat operation. Transmission System: Automatic transmission (PVT - Polaris Variable Transmission) maintenance, belt inspection, clutch service, differential maintenance. Drivetrain System: 6x6 driveline components, driveshafts, U-joints, CV joints, and differential operation. Suspension System: Front and rear suspension geometry, shock absorber service, bushings, and pivot points. Braking System: Hydraulic brake system, caliper service, brake pad replacement, bleeding procedures, master cylinder. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, switches. Steering System: Steering column, tie rods, ball joints, wheel alignment. Body And Frame: Frame inspection, body panel removal/installation, seat, handlebars. Wheels And Tires: Tire pressure recommendations, wheel torque specifications. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, fluid changes. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, and reassembly. Overhaul Procedures: Complete engine and transmission rebuild instructions. Electrical Diagnostics: Troubleshooting electrical faults using provided schematics. Special Tools: Identification and usage of specialized tools required for certain procedures. Technical Depth Depth Level: Factory-level technical detail suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: Covers common and uncommon issues, providing diagnostic trees for efficient problem-solving. Manual Specifications File Format File Format: PDF Searchable Text: Likely (common for factory PDFs, enhances usability) Print Quality Print Quality: Printable (allows for hard copy of specific sections or entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 4-stroke Engine Displacement: 375cc - 400cc (Specific designation may vary slightly based on internal Polaris naming conventions for the 400 class) Cylinder Arrangement: Single-cylinder Cooling Method: Liquid-cooled Performance Horsepower Estimate: Approximately 25-30 HP (typical for this class and era) Torque Estimate: Specific torque figures not readily available but optimized for low-end grunt. Fuel System Fuel Delivery: Carbureted (likely a Mikuni or Keihin carb) Fuel Type: Unleaded gasoline Engine Components Bore X Stroke: Detailed specifications available within the manual. Compression Ratio: Detailed specifications available within the manual. Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) - Automatic Gear Selection: High, Low, Neutral, Reverse Features Drive Modes: Selectable 2WD/4WD/6WD Engine Braking: Characteristic of PVT systems, providing engine braking downhill. Fluid Specifications Transmission Fluid Type: Polaris synthetic oil or equivalent (specific part number will be in manual, e.g., AGL Synthetic Gearcase Lubricant or similar) Transmission Fluid Capacity: Specified in manual, typically around 1.5-2 liters for the primary and secondary gearbox. Dimensions Exterior Length: Approx. 90-100 inches (specifics in manual) Width: Approx. 45-50 inches (specifics in manual) Height: Approx. 40-45 inches (specifics in manual) Weights Dry Weight: Approx. 600-700 lbs (specifics in manual) Towing Capacity: Typically rated for 1500-2000 lbs on similar models of this era. Συνολικο Φορτιο Επιτρεπομενο: Combined weight capacity for rider(s) and cargo, specified in manual. Safety Features Ratings Safety Standards: Manufactured to meet applicable ATV safety standards of the time. Active Features Active Safety Features: 6x6 traction, hydraulic disc brakes, 4-wheel drive engagement. Passive Features Passive Safety Features: Handlebar guards, footwells, sturdy frame construction. Technology Features Infotainment Infotainment Features: Basic instrumentation: speedometer, odometer, basic indicator lights. No advanced infotainment. Driver Assistance Driver Assistance Features: None in the modern sense. Focus is on mechanical and electrical systems. Connectivity Connectivity Features: N/A Maintenance Service Intervals Oil Change Interval: Typically every 100-200 hours or annually. Specifics in manual. Air Filter Cleaning: Recommended every 20-40 hours or as needed in dusty conditions. Spark Plug Replacement: Recommended every 6-12 months or as per manual, depending on usage. Fluid Specifications Engine Oil Type: SAE 10W-40 or 20W-50 motorcycle/ATV...