🏷️ Basic Information Identification Make: Polaris Model: 600 XC SP, 600 XC DLX 45th Anniversary, 600 Touring, 700 XC SP, 700 XC DLX 45th Anniversary, 700 SKS, 600 RMK, 700 RMK, 800 RMK, 800 XCR Year: 2000 Product Type: Snowmobile Repair Manual Codes Vehicle Platform: Indy/RMK/XC Chassis 👋 Introduction Market Position Product Segment: Performance Snowmobiles Competitive Analysis Key Competitors: Ski-Doo, Arctic Cat, Yamaha Key Features Manual Utility: Comprehensive coverage for maintenance, repair, and troubleshooting, enabling DIY service and informed decision-making. Accessibility: Instant download after payment, accessible on various devices (computers, tablets, smartphones) for field use. Warranty: Lifetime Replacement Warranty for lost or damaged downloads. 📋 Manual Details Coverage Areas Covered Models: 2000 Polaris 600 XC SP, 2000 Polaris 600 XC DLX 45th Anniversary, 2000 Polaris 600 Touring, 2000 Polaris 700 XC SP, 2000 Polaris 700 XC DLX 45th Anniversary, 2000 Polaris 700 SKS, 2000 Polaris 600 RMK, 2000 Polaris 700 RMK, 2000 Polaris 800 RMK, 2000 Polaris 800 XCR Page Count Estimated Page Count: Varies by specific model and engine, but comprehensive coverage typically ranges from 400-800 pages for this era of Polaris repair manuals. Manual Type Manual Type: Service/Repair Manual Language Language: English Format Format: Electronic Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine repair, intake and exhaust systems, cooling (liquid cooled), lubrication, fuel delivery, ignition, starting system. Powertrain Systems: Transmission, drive chain and sprockets, clutch system (primary and secondary), driveshaft, track system. Chassis And Suspension: Front and rear suspension systems, skis, steering system, shock absorbers, chassis components, bodywork. Electrical System: Wiring diagrams, lighting, ignition system, battery, charging system, controls, sensors. Procedures Included Routine Maintenance: Scheduled maintenance, pre-ride inspections, cleaning, lubrication, track adjustment, ski alignment. Tune Up: Carburetor adjustment and cleaning, spark plug replacement, engine timing checks, clutch alignment, belt inspection. Engine Overhaul: Top-end rebuilds (pistons, rings, cylinders), bottom-end procedures (crankshaft, bearings), valve adjustments (if applicable, though most were reed valve engines), seal and gasket replacement. Troubleshooting: Advanced diagnostic procedures for engine performance, electrical faults, clutch engagement issues, suspension problems, and general operation. Includes symptom-based troubleshooting guides. Technical Depth Diagnostic Capabilities: Detailed diagnostic flowcharts, specifications for testing components (e.g., compression, electrical resistance), and guidance on identifying root causes of malfunctions. Rebuild Instructions: Step-by-step instructions for component disassembly, inspection, repair, and reassembly, including critical torque specifications and tolerances. Part Identification: Likely includes part diagrams and numbers for major components, assisting in parts ordering and identification for repairs. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Printable at user's discretion. Quality dependent on user's printer and PDF viewer. Binding Type Binding Type: Digital Download - No physical binding. Accessible on multiple devices. Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Polaris Liberty (2-stroke, reed valve, liquid-cooled) Engine Variants: 600cc, 700cc, 800cc Bore X Stroke 600: Approx. 74.4 mm x 69.8 mm (typical for Polaris 600 Liberty) Bore X Stroke 700: Approx. 80 mm x 69.8 mm (typical for Polaris 700 Liberty) Bore X Stroke 800: Approx. 80 mm x 79.4 mm (typical for Polaris 800 Liberty) Performance Horsepower 600: Approx. 105-115 HP Horsepower 700: Approx. 125-135 HP Horsepower 800: Approx. 140-150 HP Fuel System Carburetion: Mikuni VM Series Carburetors (e.g., VM34/38/40 depending on model and engine size) Fuel Type: Unleaded Gasoline (87-91 Octane recommended, check specific model manual) Oil Injection: Automatic Oil Injection System (Polaris Dynamic Oil Injection - DOI) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and PVT (Polaris Variable Transmission) secondary clutch. Optional Gear Ratios: Variable ratios adjusted by clutch engagement based on engine RPM and load. Features Clutch System: Arctic Cat's APV system was a competitor. Polaris used their own clutch technology focused on smooth engagement and optimal power transfer across varying speeds. 📐 Dimensions Exterior Track Length: Commonly 121 inches or 136 inches depending on the RMK or XC model variant. Ski Stance: Typically around 42-43 inches, providing stability. Weights Dry Weight: Varies significantly by model, but generally in the range of 450-550 lbs for these performance models. 🛡️ Safety Features Ratings Safety Standards: Compliance with industry safety standards for snowmobile operation. Manual will detail safe operating practices. Active Features Braking System: Hydraulic disc brake system, typically with a left-hand handlebar brake lever. Details on brake pad replacement and fluid checks will be included. Passive Features Lighting: Headlights, taillight, brake light. Manual will cover bulb replacement and electrical checks. 💡 Technology Features Infotainment Instrumentation: Dashboard typically includes speedometer, tachometer, odometer, fuel gauge, coolant temperature gauge, and indicator lights for the electrical system. Driver Assistance Safety Features: Kill switch with tether cord is a primary safety feature. Manual will detail its function and importance. Connectivity Diagnostic Ports: While not modern OBD-II, there would be electrical diagnostic points for testing components and systems. 🔧 Maintenance Service Intervals...
Carburetor adjustment and cleaning, spark plug replacement, engine timing checks, clutch alignment, belt inspection.
Engine Overhaul:
Top-end rebuilds (pistons, rings, cylinders), bottom-end procedures (crankshaft, bearings), valve adjustments (if applicable, though most were reed valve engines), seal and gasket replacement.
Troubleshooting:
Advanced diagnostic procedures for engine performance, electrical faults, clutch engagement issues, suspension problems, and general operation. Includes symptom-based troubleshooting guides.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic flowcharts, specifications for testing components (e.g., compression, electrical resistance), and guidance on identifying root causes of malfunctions.
Rebuild Instructions:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly, including critical torque specifications and tolerances.
Part Identification:
Likely includes part diagrams and numbers for major components, assisting in parts ordering and identification for repairs.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Printable at user's discretion. Quality dependent on user's printer and PDF viewer.
Binding Type
Binding Type:
Digital Download - No physical binding. Accessible on multiple devices.
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Polaris Liberty (2-stroke, reed valve, liquid-cooled)
Engine Variants:
600cc, 700cc, 800cc
Bore X Stroke 600:
Approx. 74.4 mm x 69.8 mm (typical for Polaris 600 Liberty)
Bore X Stroke 700:
Approx. 80 mm x 69.8 mm (typical for Polaris 700 Liberty)
Bore X Stroke 800:
Approx. 80 mm x 79.4 mm (typical for Polaris 800 Liberty)
Performance
Horsepower 600:
Approx. 105-115 HP
Horsepower 700:
Approx. 125-135 HP
Horsepower 800:
Approx. 140-150 HP
Fuel System
Carburetion:
Mikuni VM Series Carburetors (e.g., VM34/38/40 depending on model and engine size)
Fuel Type:
Unleaded Gasoline (87-91 Octane recommended, check specific model manual)
Oil Injection:
Automatic Oil Injection System (Polaris Dynamic Oil Injection - DOI)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and PVT (Polaris Variable Transmission) secondary clutch.
Optional
Gear Ratios:
Variable ratios adjusted by clutch engagement based on engine RPM and load.
Features
Clutch System:
Arctic Cat's APV system was a competitor. Polaris used their own clutch technology focused on smooth engagement and optimal power transfer across varying speeds.
📐 Dimensions
Exterior
Track Length:
Commonly 121 inches or 136 inches depending on the RMK or XC model variant.
Ski Stance:
Typically around 42-43 inches, providing stability.
Weights
Dry Weight:
Varies significantly by model, but generally in the range of 450-550 lbs for these performance models.
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with industry safety standards for snowmobile operation. Manual will detail safe operating practices.
Active Features
Braking System:
Hydraulic disc brake system, typically with a left-hand handlebar brake lever. Details on brake pad replacement and fluid checks will be included.
Passive Features
Lighting:
Headlights, taillight, brake light. Manual will cover bulb replacement and electrical checks.
💡 Technology Features
Infotainment
Instrumentation:
Dashboard typically includes speedometer, tachometer, odometer, fuel gauge, coolant temperature gauge, and indicator lights for the electrical system.
Driver Assistance
Safety Features:
Kill switch with tether cord is a primary safety feature. Manual will detail its function and importance.
Connectivity
Diagnostic Ports:
While not modern OBD-II, there would be electrical diagnostic points for testing components and systems.
🔧 Maintenance
Service Intervals
Oil Change:
Regular checks of oil injection system, and coolant level checks. Engine oil change is not applicable for 2-stroke engines, but oil for the crankcase lubrication is injected. Transmission fluid checks/changes typically recommended annually or per operating hours.
Spark Plug Replacement:
Recommended at the beginning of each season or every 100-200 operating hours, depending on usage and spark plug type (e.g., NGK BR9ES/BR9ECS).
Clutch Maintenance:
Regular inspection of clutch sheaves, rollers, and belts. Belt replacement typically recommended every 1000-1500 miles or if damage/wear is evident.
Fluid Specifications
Coolant:
Ethylene Glycol based antifreeze with corrosion inhibitors. Specific type and mixture ratio (e.g., 50/50) will be detailed in the manual.
2 Stroke Oil:
Polaris Premium 2-Stroke Synthetic Oil or equivalent API-TC rated oil specifically for liquid-cooled, oil-injected snowmobiles.
Chaincase Oil:
Specific viscosity oil for the chaincase, likely a gear oil. Manual will specify SAE viscosity grade (e.g., SAE 80W-90).
Known Issues
Drive Belt Wear:
Drive belts are a wear item and can fail prematurely if overheated, misaligned, or if the clutch system is not maintained. Manual will detail proper inspection and replacement.
Carburetor Icing:
Common issue in cold, humid conditions. Manual will cover cleaning and potential remedies.
Suspension Bushings:
Wear on suspension bushings and bearings can lead to loose handling. Manual will guide on inspection and replacement.
📚 Vehicle History
Brand Heritage
Polarishistory:
Polaris has a long-standing history in snowmobile manufacturing, dating back to the 1950s, known for innovation and performance.
Model Evolution
Year 2000 Context:
The 2000 model year represented the evolution of Polaris's Liberty engine platform and chassis designs, focusing on improved power delivery, suspension, and rider comfort.
Production
Manufacturing Location:
Polaris vehicles were and are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Polaris snowmobiles from this era were generally well-regarded for their performance, particularly the RMK and XCR models in their respective categories (mountain and cross-country).
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