Polaris 800 RUSH PRO-R LE 2012 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Polaris Model: 800 RUSH PRO-R LE Year: 2012 Vehicle Type: Snowmobile 👋 Introduction Market Position Target Audience: Polaris 800 RUSH PRO-R LE 2012 owners, enthusiasts, and mechanics Competitive Analysis Authenticity: Actual Genuine Repair Service Factory Manuals, not 3rd party Key Features Value Proposition: Saves up to $50-$60 per hour on shop labor, empowers owners to perform maintenance and repairs Usability: Easy to use, searchable, printable pages/chapters, no advanced computer skills required 📋 Manual Details Coverage Areas Content Scope: Complete factory service and repair information Page Count Estimated Pages: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Factory Service Repair Manual Authenticity Statement: Actual Genuine Repair Service Factory Manuals Language Language: English Format Format: PDF Download Delivery Delivery Method: Download link on checkout page after payment. Shipping Cost: No shipping cost, no waiting for physical delivery. 📖 Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Drivetrain Systems: Clutch, Final Drive, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams Ancillary Systems: Appendix All Styles Covered: Yes, the manual states 'ALL STYLES COVERED' for the 2012 Polaris 800 RUSH PRO-R LE. Engine Management: Understanding and analyzing different engine management systems. Electrical Troubleshooting: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. Procedures Included Diagnostic Procedures: Engine fault symptom diagnosis, troubleshooting guide, testing suspected parts Maintenance Procedures: Fundamentals of maintaining, common tips, service procedures Repair Procedures: Step-by-step repair, rebuilding, refurbishing, restoration, common fixes Technical Understanding: Understanding engine management systems, tracing wiring diagrams Secret Techniques: Includes 'secret techniques used by top mechanics' for testing parts. Mechanic Guidance: Enables owners to tell mechanics what to do, saving time and reducing costs. Mechanic Verification: Helps owners check if they have the best mechanic and what to ask them. Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings. Search Functionality: Searchable PDF for quick access to specific information. Technical Depth Depth: Comprehensive, detailed, step-by-step instructions, advanced troubleshooting, covers what factory technicians know Wiring Diagrams: Detailed wiring diagrams for tracing and verifying the electrical system. Illustration Detail: Includes detailed illustrations, drawings, and photos; enlarged inset views for detailed part examination. Navigation: Numbered table of contents for fast information retrieval. Tuning Information: Step-by-step instructions and photos for all service, maintenance, repairs, and tuning. Manual Completeness Restoration Capabilities: Contains everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle. 📊 Manual Specifications File Format File Type: PDF Compatibility: Works under all PC based Windows operating systems and Mac. Storage Options: Saves to hard-drive, can be burned to CD-ROM. Print Quality Printability: Printable without restriction, high resolution Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Requirements Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Not explicitly detailed in provided text, but implied to be a 2-stroke, liquid-cooled engine typical for Polaris 800 models of this era. Specific displacement is 799cc (approx.) Performance Horsepower: Estimated 130-140 HP (typical for this engine in this application, specific figure not provided) Torque: Not specified in provided text Fuel System Fuel Delivery: Likely Electronic Fuel Injection (EFI) for a 2012 model of this caliber. Specific details covered in the manual. Fuel Type: Premium Unleaded Gasoline (standard for high-performance snowmobiles) Engine Type Engine Displacement: 799cc (Approximate for Polaris 800cc engine) Engine Cooling: Liquid-Cooled Engine Cycle: 2-Stroke 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and SC-159/SC-277 driven clutch (specifics detailed in manual) Optional Gear Ratios: Variable via CVT, specific engagement and disengagement RPMs detailed in manual Features Clutch Adjustment: Detailed procedures for clutch calibration, belt inspection, and replacement 📐 Dimensions Exterior Chassis Type: PRO-R Chassis with Rush Rear Suspension (specifics covered in manual) Weights Dry Weight: Approximately 450-470 lbs (typical for this class of snowmobile, specific figure detailed in manual) 🛡️ Safety Features Ratings Safety Features: Handwarmers, Thumb warmer, Electric Start, Reverse (if equipped, specific features depend on LE trim), Pro-Ride Comfort Suspension, Hydraulic Disc Brakes. Active Features Braking System: Hydraulic Disc Brake, specific caliper and rotor details in manual Passive Features Ergonomics: Rider-focused ergonomics, adjustable handlebars, comfortable seating position 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog combination gauge cluster with speed, RPM, fuel level, coolant temperature, and diagnostic indicators. Specific functions detailed in manual. Driver Assistance Lighting: Halogen headlights, LED tail/brake light (specifics depend on LE trim). Connectivity Diagnostic Port: Diagnostic port for accessing engine control unit (ECU) data, covered in manual's electrical section. 🔧 Maintenance Service Intervals Initial Service: First service typically around 10-25 hours or 250-500 miles (specifics in manual) Regular Maintenance: Includes belt inspection/replacement, track tension adjustment, lubrication, spark plug replacement, chaincase oil changes, coolant checks, etc., at specified intervals (detailed in manual) Fluid Specifications Engine Oil:...
Detailed wiring diagrams for tracing and verifying the electrical system.
Illustration Detail:
Includes detailed illustrations, drawings, and photos; enlarged inset views for detailed part examination.
Navigation:
Numbered table of contents for fast information retrieval.
Tuning Information:
Step-by-step instructions and photos for all service, maintenance, repairs, and tuning.
Manual Completeness
Restoration Capabilities:
Contains everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Works under all PC based Windows operating systems and Mac.
Storage Options:
Saves to hard-drive, can be burned to CD-ROM.
Print Quality
Printability:
Printable without restriction, high resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Not explicitly detailed in provided text, but implied to be a 2-stroke, liquid-cooled engine typical for Polaris 800 models of this era. Specific displacement is 799cc (approx.)
Performance
Horsepower:
Estimated 130-140 HP (typical for this engine in this application, specific figure not provided)
Torque:
Not specified in provided text
Fuel System
Fuel Delivery:
Likely Electronic Fuel Injection (EFI) for a 2012 model of this caliber. Specific details covered in the manual.
Fuel Type:
Premium Unleaded Gasoline (standard for high-performance snowmobiles)
Engine Type
Engine Displacement:
799cc (Approximate for Polaris 800cc engine)
Engine Cooling:
Liquid-Cooled
Engine Cycle:
2-Stroke
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and SC-159/SC-277 driven clutch (specifics detailed in manual)
Optional
Gear Ratios:
Variable via CVT, specific engagement and disengagement RPMs detailed in manual
Features
Clutch Adjustment:
Detailed procedures for clutch calibration, belt inspection, and replacement
📐 Dimensions
Exterior
Chassis Type:
PRO-R Chassis with Rush Rear Suspension (specifics covered in manual)
Weights
Dry Weight:
Approximately 450-470 lbs (typical for this class of snowmobile, specific figure detailed in manual)
🛡️ Safety Features
Ratings
Safety Features:
Handwarmers, Thumb warmer, Electric Start, Reverse (if equipped, specific features depend on LE trim), Pro-Ride Comfort Suspension, Hydraulic Disc Brakes.
Active Features
Braking System:
Hydraulic Disc Brake, specific caliper and rotor details in manual
Passive Features
Ergonomics:
Rider-focused ergonomics, adjustable handlebars, comfortable seating position
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination gauge cluster with speed, RPM, fuel level, coolant temperature, and diagnostic indicators. Specific functions detailed in manual.
Driver Assistance
Lighting:
Halogen headlights, LED tail/brake light (specifics depend on LE trim).
Connectivity
Diagnostic Port:
Diagnostic port for accessing engine control unit (ECU) data, covered in manual's electrical section.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 10-25 hours or 250-500 miles (specifics in manual)
Regular Maintenance:
Includes belt inspection/replacement, track tension adjustment, lubrication, spark plug replacement, chaincase oil changes, coolant checks, etc., at specified intervals (detailed in manual)
Fluid Specifications
Engine Oil:
Specific Polaris 2-stroke synthetic oil recommended (e.g., Polaris VES 2-Stroke Synthetic Oil). Capacity and change interval detailed.
Coolant:
Ethylene glycol-based antifreeze suitable for cold temperatures. Capacity and type specified in manual.
Chaincase Oil:
Specific chaincase lubricant recommended by Polaris. Capacity and change interval detailed.
Known Issues
Common Wear Items:
Drive belt wear, clutch bearing wear, shock absorber maintenance, track wear, exhaust gasket integrity (manual provides diagnosis and repair for these).
📚 Vehicle History
Brand Heritage
Manufacturer History:
Polaris is a long-standing American manufacturer known for powersports vehicles, including snowmobiles, ATVs, and motorcycles.
Model Evolution
Rush Platform:
The RUSH platform, introduced in previous years, emphasized a centralized rider position and a unique rear suspension design for improved handling and comfort. The PRO-R designation indicates a higher-performance variant.
Production
Production Years:
The RUSH platform was produced for several years, with the 800cc engine variant being a popular option throughout its run.
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