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Polaris Ranger 400 500 Efi Midsize Crew 2013-2015 Service Repair Workshop Manual Download PDF

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This manual covers the Ranger 400/500 EFI Midsize Crew models manufactured for the 2013, 2014, and 2015 model years. As a versatile multi-purpose utility vehicle, the Ranger is engineered for demanding work, recreational activities, and hauling across various terrains. Its midsize platform offers a balance of maneuverability and capacity, seating up to four occupants, and features Electronic Fuel Injection (EFI) for enhanced performance and reliability. The Ranger line, with its roots in off-road vehicle innovation, has consistently delivered robust and capable machines for diverse applications. This comprehensive service repair workshop manual provides detailed factory procedures for maintaining and repairing your Ranger. It covers all essential systems, including the powertrain, chassis, and electrical components, along with extensive guidance on routine maintenance, troubleshooting, and component disassembly and reassembly. Whether you are an owner performing basic upkeep or a technician undertaking complex repairs, this manual offers the in-depth technical information necessary to ensure your vehicle operates at peak performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Ranger Model Variant: 400/500 EFI Midsize Crew Codes Applicable Model Years: 2013, 2014, 2015 👋 Introduction Market Position Segment: Multi-purpose Utility Vehicle (UTV) / Side-by-Side (SxS) Target Audience: Owners, technicians, DIY enthusiasts performing service and repair Competitive Analysis Competitors: John Deere Gator, Kawasaki Mule, Yamaha Viking Key Features Utility: Designed for work, recreation, and hauling in various terrains Crew Capacity: Midsize platform with seating for up to four occupants Efi System: Electronic Fuel Injection for improved performance and reliability 📋 Manual Details Coverage Areas General Coverage: Complete factory service, repair, and workshop procedures Page Count Estimated Pages: Hundreds (typical for a complete service manual of this type) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Drivetrain (Transaxle, AWD System, Drive Shafts, Axles) Chassis: Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires Electrical: Battery, Starting System, Charging System, Lighting System, Ignition Switch, Accessories, EFI Control System, Diagnostic Codes Body And Frame: Frame, Body Panels, Seats, Body Trim, Storage Compartments, Rollover Protection Structure (ROPS) Procedures Included Maintenance: Routine maintenance, fluid checks and changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Repair: Component disassembly, inspection, repair, and reassembly for all major systems Assembly Disassembly: Detailed step-by-step instructions for major component removal and installation Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission overhauls, including electrical diagnostics and troubleshooting 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (typical for factory service manuals) Print Quality Quality: High-resolution, designed for clear reproduction Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke DOHC Engine Model 400: ProStar 400 (likely a 360cc-400cc class engine) Engine Model 500: ProStar 500 (likely a 499cc-500cc class engine) Displacement 400: Approx. 360-400 cc (exact value specific to variant) Displacement 500: Approx. 499 cc (exact value specific to variant) Performance Horsepower Estimated: 40-50 HP range (model dependent) Torque Estimated: 35-45 lb-ft range (model dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Optional AWD System: On-Demand All-Wheel Drive (AWD) Features Gear Reduction: Standard gear reduction for torque multiplication Fluid Specifications Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant or equivalent specified API GL-4 SAE 10W-30 Gearcase Lubricant 📐 Dimensions Exterior Length: Approx. 116.3 inches (2954 mm) Width: Approx. 56.5 inches (1435 mm) Height: Approx. 73 inches (1854 mm) Wheelbase: Approx. 77 inches (1956 mm) Ground Clearance: Approx. 10 inches (254 mm) Weights Dry Weight: Approx. 950-1000 lbs (431-454 kg) (model dependent) Curb Weight: Approx. 1000-1050 lbs (454-476 kg) (model dependent) Payload Capacity: Approx. 500 lbs (227 kg) Towing Capacity: Approx. 1000 lbs (453.6 kg) Cargo Cargo Bed Capacity: Approx. 200 lbs (91 kg) Cargo Bed Dimensions: Specific dimensions would be detailed in manual 🛡️ Safety Features Ratings Crash Testing: N/A (UTV/SxS category typically not subjected to automotive crash standards) Active Features Braking System: Hydraulic Disc Brakes (Front & Rear) Parking Brake: Mechanical Parking Brake Passive Features Rollover Protection: Integrated Rollover Protection Structure (ROPS) Seat Belts: 3-point seat belts for all occupants Lighting: Halogen Headlights, LED Tail/Brake Lights 💡 Technology Features Infotainment Infotainment System: Basic instrumental cluster for speed, RPM, fuel level, engine hours. Limited infotainment features typical for utility models. Driver Assistance Electronic Systems: EFI control unit, electronic ignition, on-demand AWD engagement Connectivity Diagnostic Port: Access to diagnostic codes via a dedicated port for engine management and other electronic systems 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 12 months (whichever comes first), check manual for specific details Filter Replacement...
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Polaris Ranger 400 500 Efi Midsize Crew 2013-2015 Service Repair Workshop Manual Download PDFPolaris Ranger 400 500 Efi Midsize Crew 2013-2015 Service Repair Workshop Manual Download PDFPolaris Ranger 400 500 Efi Midsize Crew 2013-2015 Service Repair Workshop Manual Download PDFPolaris Ranger 400 500 Efi Midsize Crew 2013-2015 Service Repair Workshop Manual Download PDF
This manual covers the Ranger 400/500 EFI Midsize Crew models manufactured for the 2013, 2014, and 2015 model years. As a versatile multi-purpose utility vehicle, the Ranger is engineered for demanding work, recreational activities, and hauling across various terrains. Its midsize platform offers a balance of maneuverability and capacity, seating up to four occupants, and features Electronic Fuel Injection (EFI) for enhanced performance and reliability. The Ranger line, with its roots in off-road vehicle innovation, has consistently delivered robust and capable machines for diverse applications. This comprehensive service repair workshop manual provides detailed factory procedures for maintaining and repairing your Ranger. It covers all essential systems, including the powertrain, chassis, and electrical components, along with extensive guidance on routine maintenance, troubleshooting, and component disassembly and reassembly. Whether you are an owner performing basic upkeep or a technician undertaking complex repairs, this manual offers the in-depth technical information necessary to ensure your vehicle operates at peak performance and longevity.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Ranger
Model Variant:
400/500 EFI Midsize Crew
Codes
Applicable Model Years:
2013, 2014, 2015
👋 Introduction
Market Position
Segment:
Multi-purpose Utility Vehicle (UTV) / Side-by-Side (SxS)
Target Audience:
Owners, technicians, DIY enthusiasts performing service and repair
Competitive Analysis
Competitors:
John Deere Gator, Kawasaki Mule, Yamaha Viking
Key Features
Utility:
Designed for work, recreation, and hauling in various terrains
Crew Capacity:
Midsize platform with seating for up to four occupants
Efi System:
Electronic Fuel Injection for improved performance and reliability
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service, repair, and workshop procedures
Page Count
Estimated Pages:
Hundreds (typical for a complete service manual of this type)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Drivetrain (Transaxle, AWD System, Drive Shafts, Axles)
Chassis:
Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires
Electrical:
Battery, Starting System, Charging System, Lighting System, Ignition Switch, Accessories, EFI Control System, Diagnostic Codes
Body And Frame:
Frame, Body Panels, Seats, Body Trim, Storage Compartments, Rollover Protection Structure (ROPS)
Procedures Included
Maintenance:
Routine maintenance, fluid checks and changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Repair:
Component disassembly, inspection, repair, and reassembly for all major systems
Assembly Disassembly:
Detailed step-by-step instructions for major component removal and installation
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission overhauls, including electrical diagnostics and troubleshooting
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (typical for factory service manuals)
Print Quality
Quality:
High-resolution, designed for clear reproduction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke DOHC
Engine Model 400:
ProStar 400 (likely a 360cc-400cc class engine)
Engine Model 500:
ProStar 500 (likely a 499cc-500cc class engine)
Displacement 400:
Approx. 360-400 cc (exact value specific to variant)
Displacement 500:
Approx. 499 cc (exact value specific to variant)
Performance
Horsepower Estimated:
40-50 HP range (model dependent)
Torque Estimated:
35-45 lb-ft range (model dependent)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive Modes:
High, Low, Neutral, Reverse, Park
Optional
AWD System:
On-Demand All-Wheel Drive (AWD)
Features
Gear Reduction:
Standard gear reduction for torque multiplication
Fluid Specifications
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant or equivalent specified API GL-4 SAE 10W-30 Gearcase Lubricant
📐 Dimensions
Exterior
Length:
Approx. 116.3 inches (2954 mm)
Width:
Approx. 56.5 inches (1435 mm)
Height:
Approx. 73 inches (1854 mm)
Wheelbase:
Approx. 77 inches (1956 mm)
Ground Clearance:
Approx. 10 inches (254 mm)
Weights
Dry Weight:
Approx. 950-1000 lbs (431-454 kg) (model dependent)
Curb Weight:
Approx. 1000-1050 lbs (454-476 kg) (model dependent)
Payload Capacity:
Approx. 500 lbs (227 kg)
Towing Capacity:
Approx. 1000 lbs (453.6 kg)
Cargo
Cargo Bed Capacity:
Approx. 200 lbs (91 kg)
Cargo Bed Dimensions:
Specific dimensions would be detailed in manual
🛡️ Safety Features
Ratings
Crash Testing:
N/A (UTV/SxS category typically not subjected to automotive crash standards)
Active Features
Braking System:
Hydraulic Disc Brakes (Front & Rear)
Parking Brake:
Mechanical Parking Brake
Passive Features
Rollover Protection:
Integrated Rollover Protection Structure (ROPS)
Seat Belts:
3-point seat belts for all occupants
Lighting:
Halogen Headlights, LED Tail/Brake Lights
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumental cluster for speed, RPM, fuel level, engine hours. Limited infotainment features typical for utility models.
Driver Assistance
Electronic Systems:
EFI control unit, electronic ignition, on-demand AWD engagement
Connectivity
Diagnostic Port:
Access to diagnostic codes via a dedicated port for engine management and other electronic systems
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 12 months (whichever comes first), check manual for specific details
Filter Replacement Interval:
Corresponding with oil changes, check manual for specific air and oil filter part numbers
Spark Plug Replacement:
Refer to manual for recommended intervals and gap settings
Belt Inspection Replacement:
Regular inspection of the drive belt for wear and tension is crucial, replacement based on condition or mileage/hours
Fluid Specifications
Engine Oil Type:
Polaris PS-4 5W-50 Full Synthetic or equivalent SAE 5W-50 API CI-4 or higher synthetic oil
Engine Oil Capacity:
Refer to manual, typically around 2 quarts (1.9 L)
Coolant Type:
Ethylene Glycol based antifreeze with corrosion inhibitors (e.g., Polaris Premium Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Wear Items:
Drive belts, suspension bushings, ball joints, tie rod ends, wheel bearings (typical for off-road vehicles)
Efi Diagnostics:
Manual provides detailed steps for troubleshooting EFI system faults, including sensor checks and fuel delivery diagnostics
Awt System Maintenance:
Procedures for inspecting and servicing the AWD system, including differential fluid checks
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries Inc.
Heritage Focus:
Off-road vehicles, snowmobiles, motorcycles
Model Evolution
Ranger Lineup Introduction:
Polaris has a long history with the Ranger line, dating back to the late 1990s, evolving from basic utility vehicles to more refined and capable platforms.
Midsize Platform Introduction:
The midsize Ranger platform was introduced to offer a balance between maneuverability and capacity, fitting between the smaller Ranger RZR and larger Ranger XP models.
Production
Production Location:
Primarily manufactured in the USA by Polaris Industries.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Polaris Ranger models frequently receive positive reviews for utility and performance within the UTV segment, though specific awards for the 2013-2015 400/500 EFI Midsize Crew are not specifically cataloged here but are part of Polaris's strong market presence.
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