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1999 Polaris Sportsman 335 Parts Manual

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$133.00
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$133.00
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The 1999 Sportsman 335 is a capable all-terrain vehicle designed for recreational use, offering a blend of performance and user-friendly operation. Known for its robust engineering and reliability, this model typically features a liquid-cooled, 4-stroke engine with a displacement of 335cc, providing ample power for various terrains. Its design emphasizes ease of maintenance, making it a popular choice for home mechanics looking to keep their ATV in optimal condition. The Sportsman line has a strong heritage, recognized for creating durable and dependable ATVs that are well-suited for both utility and leisure activities. This comprehensive parts manual for the 1999 Sportsman 335 (chassis codes A99CH33CA, A99CH33CB) provides detailed exploded diagrams and part numbers for all major systems, including the engine, drivetrain, brakes, suspension, and controls. Its primary purpose is to assist owners and technicians in accurately identifying and ordering replacement parts, facilitating efficient maintenance and repair. By offering clear visualization of component breakdowns, this 74-page English language manual empowers users to perform routine service, troubleshoot issues, and undertake repairs, ultimately helping to prolong the lifespan and maintain the performance of their Sportsman 335. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 335 Year: 1999 Codes Chassis Code: A99CH33CA, A99CH33CB 👋 Introduction Market Position Vehicle Category: All-Terrain Vehicle (ATV) Competitive Analysis Atv Segment: Entry-level to mid-range recreational ATV, emphasizing ease of use and maintenance for home mechanics. Key Features Manual Benefit 1: Facilitates identification of specific parts for order and replacement. Manual Benefit 2: Supports routine maintenance tasks like oil changes, filter replacements, and spark plug changes. Manual Benefit 3: Aids in troubleshooting and performing repairs, saving on labor costs. Manual Benefit 4: Enhances understanding of ATV mechanics for home mechanics. Manual Benefit 5: Prolongs the lifespan of the Polaris Sportsman 335 through proper care and timely repairs. 📋 Manual Details Coverage Areas Manual Title: 1999 Polaris Sportsman 335 Parts Manual Covered Models: Sportsman 335 Specific Model Codes: A99CH33CA, A99CH33CB Page Count Page Count: 74 Manual Type Manual Type: Parts Manual Language Language: English Format Format: PDF Printable Pages: Yes 📖 Manual Coverage Systems Covered Systems: Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, Controls (Throttle Assembly/Cable, Master Cylinder/Brake Line), Steering Post, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel Drive, Electrical/Taillight, Gearcase, Gear Selector, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor, Tool Kit Electrical System: Includes Taillight components. Other electrical components such as stator, starter motor, and magneto are also listed. Body And Frame: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, A-Arm/Strut Mounting, Engine Mounting, Handlebar and Headlight Pod. Wheels And Tires: Front Wheel, Rear Wheel Drive. Brakes: Front Brake, Rear Brake, Controls - Master Cylinder/Brake Line. Drivetrain: Front Drive, Front Tightener, CV Joint – BTB, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive, Gearcase, Gear Selector. Engine Internal: Piston and Crankshaft, Crankcase and Cylinder, Carburetor, Oil Pump. Procedures Included Procedures: Parts identification, component breakdown, assembly visualization, part number referencing for maintenance and repair. Technical Depth Depth: Detailed component breakdown with exploded diagrams and associated part numbers, enabling precise part ordering and identification for maintenance and repair. Engine Ancillary Fuel And Air: Fuel Tank, Oil Tank, Air Box, Exhaust System. Controls Rider Interface: Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod. Starting System Starting Components: Recoil Starter, Starting Motor, Magneto. Accessories Tool Kit: Tool Kit components. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Print Option: Print only needed pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Recommendation: Standard printing paper recommended for optimal clarity of diagrams. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, 3-valve Engine Displacement: 335 cc Performance Horsepower: Approximately 18-20 HP (estimated, specific factory figures not provided in description) Torque: Not specified in product description Fuel System Fuel Delivery: Carburetor (specific model not detailed in description) Fuel Type: Unleaded gasoline Lubrication Oil System: Wet sump with separate oil tank Ignition Ignition System: Magneto ignition Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft drive Features Gear Selector: Includes High, Low, Neutral, Reverse (as indicated by 'Gear Selector' in manual coverage) Clutches: Drive clutch and driven clutch system (covered in manual) 📐 Dimensions Exterior Vehicle Length: Not specified in product description Vehicle Width: Not specified in product description Vehicle Height: Not specified in product description Weights Dry Weight: Not specified in product description Towing Capacity: Not specified in product description Rack Capacity: Not specified in product...
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1999 Polaris Sportsman 335 Parts Manual1999 Polaris Sportsman 335 Parts Manual1999 Polaris Sportsman 335 Parts Manual1999 Polaris Sportsman 335 Parts Manual
The 1999 Sportsman 335 is a capable all-terrain vehicle designed for recreational use, offering a blend of performance and user-friendly operation. Known for its robust engineering and reliability, this model typically features a liquid-cooled, 4-stroke engine with a displacement of 335cc, providing ample power for various terrains. Its design emphasizes ease of maintenance, making it a popular choice for home mechanics looking to keep their ATV in optimal condition. The Sportsman line has a strong heritage, recognized for creating durable and dependable ATVs that are well-suited for both utility and leisure activities. This comprehensive parts manual for the 1999 Sportsman 335 (chassis codes A99CH33CA, A99CH33CB) provides detailed exploded diagrams and part numbers for all major systems, including the engine, drivetrain, brakes, suspension, and controls. Its primary purpose is to assist owners and technicians in accurately identifying and ordering replacement parts, facilitating efficient maintenance and repair. By offering clear visualization of component breakdowns, this 74-page English language manual empowers users to perform routine service, troubleshoot issues, and undertake repairs, ultimately helping to prolong the lifespan and maintain the performance of their Sportsman 335.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 335
Year:
1999
Codes
Chassis Code:
A99CH33CA, A99CH33CB
👋 Introduction
Market Position
Vehicle Category:
All-Terrain Vehicle (ATV)
Competitive Analysis
Atv Segment:
Entry-level to mid-range recreational ATV, emphasizing ease of use and maintenance for home mechanics.
Key Features
Manual Benefit 1:
Facilitates identification of specific parts for order and replacement.
Manual Benefit 2:
Supports routine maintenance tasks like oil changes, filter replacements, and spark plug changes.
Manual Benefit 3:
Aids in troubleshooting and performing repairs, saving on labor costs.
Manual Benefit 4:
Enhances understanding of ATV mechanics for home mechanics.
Manual Benefit 5:
Prolongs the lifespan of the Polaris Sportsman 335 through proper care and timely repairs.
📋 Manual Details
Coverage Areas
Manual Title:
1999 Polaris Sportsman 335 Parts Manual
Covered Models:
Sportsman 335
Specific Model Codes:
A99CH33CA, A99CH33CB
Page Count
Page Count:
74
Manual Type
Manual Type:
Parts Manual
Language
Language:
English
Format
Format:
PDF
Printable Pages:
Yes
📖 Manual Coverage
Systems Covered
Systems:
Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, Controls (Throttle Assembly/Cable, Master Cylinder/Brake Line), Steering Post, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel Drive, Electrical/Taillight, Gearcase, Gear Selector, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor, Tool Kit
Electrical System:
Includes Taillight components. Other electrical components such as stator, starter motor, and magneto are also listed.
Body And Frame:
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, A-Arm/Strut Mounting, Engine Mounting, Handlebar and Headlight Pod.
Wheels And Tires:
Front Wheel, Rear Wheel Drive.
Brakes:
Front Brake, Rear Brake, Controls - Master Cylinder/Brake Line.
Drivetrain:
Front Drive, Front Tightener, CV Joint – BTB, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive, Gearcase, Gear Selector.
Engine Internal:
Piston and Crankshaft, Crankcase and Cylinder, Carburetor, Oil Pump.
Procedures Included
Procedures:
Parts identification, component breakdown, assembly visualization, part number referencing for maintenance and repair.
Technical Depth
Depth:
Detailed component breakdown with exploded diagrams and associated part numbers, enabling precise part ordering and identification for maintenance and repair.
Engine Ancillary
Fuel And Air:
Fuel Tank, Oil Tank, Air Box, Exhaust System.
Controls
Rider Interface:
Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod.
Starting System
Starting Components:
Recoil Starter, Starting Motor, Magneto.
Accessories
Tool Kit:
Tool Kit components.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Print Option:
Print only needed pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Recommendation:
Standard printing paper recommended for optimal clarity of diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 3-valve
Engine Displacement:
335 cc
Performance
Horsepower:
Approximately 18-20 HP (estimated, specific factory figures not provided in description)
Torque:
Not specified in product description
Fuel System
Fuel Delivery:
Carburetor (specific model not detailed in description)
Fuel Type:
Unleaded gasoline
Lubrication
Oil System:
Wet sump with separate oil tank
Ignition
Ignition System:
Magneto ignition
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft drive
Features
Gear Selector:
Includes High, Low, Neutral, Reverse (as indicated by 'Gear Selector' in manual coverage)
Clutches:
Drive clutch and driven clutch system (covered in manual)
📐 Dimensions
Exterior
Vehicle Length:
Not specified in product description
Vehicle Width:
Not specified in product description
Vehicle Height:
Not specified in product description
Weights
Dry Weight:
Not specified in product description
Towing Capacity:
Not specified in product description
Rack Capacity:
Not specified in product description (but rack mounting is covered)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet industry standards for ATVs of its era.
Active Features
Braking System:
Front and rear brakes (disc brakes typically on this model, details covered)
Steering System:
Handlebar steering with a steering post (covered in manual)
Passive Features
Lighting:
Headlight and Taillight components covered in the manual.
Engine Kill Switch:
Standard safety feature, components likely detailed under controls.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational ATV, no complex infotainment)
Driver Assistance
Driver Assistance Features:
N/A (Basic ATV design)
Connectivity
Connectivity Features:
N/A (Basic ATV design)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to specific service manual or common practice for 100-hour or annual intervals, parts manual can identify the correct oil filter.
Air Filter Service:
Regular inspection and cleaning/replacement recommended, part number identifiable via manual.
Spark Plug Replacement:
Intervals vary, but replacement is a common maintenance item, part number available in manual.
Fluid Specifications
Engine Oil Type:
Refer to specific Polaris recommendations for ATV engine oil, manual can identify oil filter part numbers.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, specific type and mixture ratio to be confirmed in a service manual; manual can help identify cooling system components.
Gearcase Oil:
Specific gearcase lubricant required, part number identifiable via manual.
Known Issues
Common Wear Items:
Drive belts, CV boots, suspension components, brake pads are common wear items for ATVs of this age. Manual facilitates part identification for these.
Carburetor Cleaning:
Carburetors can require periodic cleaning and adjustment due to fuel quality or usage patterns. Manual details carburetor components.
Suspension Components:
Bushings and bearings in suspension and steering can wear over time. Manual covers these component groups.
Parts Identification
Part Number Utility:
Crucial for accurate ordering of replacement parts, ensuring compatibility and correct fitment.
Exploded Diagrams:
Visual guides that break down complex assemblies into individual components, aiding in disassembly and reassembly.
📚 Vehicle History
Brand Heritage
Polar Atv History:
Polaris has a long history in ATV manufacturing, known for innovation and rugged designs.
Model Evolution
Sportsman Lineage:
The Sportsman line is a cornerstone of Polaris's ATV offerings, emphasizing comfort and capability.
Production
Production Period:
1999 model year
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Polaris ATVs are generally well-regarded for their performance and reliability in the recreational segment. Specific awards for the 1999 Sportsman 335 are not detailed in the product description.
Ratings
Consumer Reviews:
Home mechanic-friendly design is a common positive attribute of Polaris ATVs from this era.
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