The Polaris Sportsman 335 is a versatile all-terrain vehicle (ATV) manufactured between 1999 and 2000. Renowned for its robust engineering and reliable performance, this model is designed to handle a wide range of off-road conditions. The Sportsman line is recognized for its comfort and all-terrain capability, making the Sportsman 335 a capable choice for various recreational and utility tasks. Its design prioritizes durability and user-friendliness, reflecting a commitment to quality in the ATV market. This comprehensive workshop service repair manual provides extensive, A-Z coverage for all 1999-2000 Polaris Sportsman 335 ATVs, including all models, engines, trims, and transmission types. It offers detailed, step-by-step instructions with accompanying pictures for maintenance, troubleshooting, and repair procedures. Key areas covered include engine mechanicals, fuel and ignition systems, cooling, drivetrain, suspension, steering, brakes, and the electrical system. This manual is an essential resource for owners and technicians aiming to maintain, diagnose, and repair the vehicle effectively, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 335 Model Variant: ATV Year: 1999-2000 Product Type: Workshop Service Repair Manual Delivery Method: PDF Download 👋 Introduction Market Position Target Audience: Polaris Sportsman 335 owners seeking to perform their own maintenance and repairs, saving on labor costs. Competitive Analysis Advantage: Provides comprehensive, detailed, and easy-to-follow instructions for all service and repair procedures, empowering users to tackle complex tasks. Key Features Cost Savings: Enables users to save significant money by performing repairs themselves. Ease Of Use: Features very easy to follow step-by-step instructions and pictures. Accessibility: Downloadable and accessible on multiple devices, with printing options. Customer Guarantee: Customer Satisfaction Guaranteed 📋 Manual Details Coverage Areas All Procedures: Yes Models Covered: All Models, Engines, Trim, and Transmission Types for 1999-2000 Polaris Sportsman 335 Page Count Estimated Pages: Extensive (typical for complete workshop manuals, specific count not provided but implied by A-Z coverage) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format File Format: PDF Device Compatibility: All PC & MAC Computers, Tablets, Smartphones Software Requirement: Adobe Reader (Free Downloadable) Print Quality Print Ability: Printable (single page, chapter, or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete Overhaul, Assembly, Disassembly, Tuning Fuel System: Carburetor, Fuel Lines, Fuel Pump, Tank Service Ignition System: Spark Plugs, Coil, CDI Unit, Timing Cooling System: Radiator, Fan, Thermostat, Coolant Specifications Exhaust System: Muffler, Pipes, Gaskets Transmission: CVT System, Drive Belts, Gears, Fluids Drivetrain: Front/Rear Driveshafts, Differentials, Axles, CV Joints Suspension: Front/Rear Shocks, Springs, Control Arms, Bushings Steering: Handlebars, Tie Rods, Steering Column, Bushings Brakes: Hydraulic Systems, Calipers, Rotors, Pads, Lines, Fluid Specifications Electrical System: Battery, Charging System, Lighting, Starter, Wiring Diagrams Bodywork Frame: Body Panels, Fenders, Seat, Frame Inspection Wheels Tires: Tire Pressure, Wheel Torque Specifications Procedures Included Maintenance: Oil Changes, Filter Replacements, Lubrication, Belt Inspection Troubleshooting: Diagnostic Procedures for Common Issues Repair: Step-by-step instructions for all major and minor repairs Overhaul: Complete engine and transmission rebuild procedures Component Replacement: Detailed guidance on replacing specific parts Adjustments: Carburetor tuning, brake adjustments, etc. Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth: Comprehensive (A-Z), suitable for DIY enthusiasts and professional technicians Instruction Style: Step-by-step instructions with pictures 📊 Manual Specifications File Format PDF Quality: High Quality (implied by comprehensive coverage and pictures) Print Quality Printable Resolution: High resolution for clear printing of text and images Binding Type Digital Access: Instant email delivery post-payment Paper Type Digital Rights: Yours to keep forever ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-Cooled, 4-Stroke, SOHC Engine Displacement: 335cc Bore X Stroke: Specific values would be detailed in the manual Performance Horsepower: Approx. 21-24 HP (typical for this class, exact figure in manual) Torque: Specific figures would be detailed in the manual Fuel System Carburetor Model: Keihin (likely specific model number in manual) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 3.2 gallons (specific capacity in manual) Oil Specifications Engine Oil Type: SAE 20W-50 or 10W-40 (verify specific recommendation in manual) Engine Oil Capacity: Approx. 1.7 quarts (verify specific capacity in manual) 🔧 Transmission Standard Type: Automatic Polaris Variable Transmission (PVT) Drive System: Shaft Drive (2WD/AWD selectable on some models, manual will cover specifics) Features Engagement: On-Demand All-Wheel Drive (AWD) and 2WD Fluid Specifications Transmission Fluid Type: Polaris Demand Drive Fluid or equivalent (specific type in manual) Transmission Fluid Capacity: Specific capacity would be detailed in the manual 📐 Dimensions Exterior Length: Approx. 83 inches (specifics in manual) Width: Approx. 46 inches (specifics in manual) Height: Approx. 47 inches (specifics in manual) Weights Dry Weight: Approx. 580 lbs (specifics in manual) Payload Capacity: Specific capacity would be detailed in the manual Towing Capacity: Specific capacity would be detailed in the manual Wheels Tires Front Tire Size: 25x8-12 (typical, specific in manual) Rear Tire Size: 25x10-12 (typical, specific in manual) Wheel Bolt Pattern:...