🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Year: 2009 Codes Product Code: POL-SP800-09-SRM-PDF 👋 Introduction Market Position Vehicle Segment: High-performance All-Terrain Vehicle (ATV) Target Audience: Enthusiasts seeking robust off-road capability for work and recreation. Competitive Analysis Key Competitors 2009: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly Key Features Engine Size: 800cc class, Liquid-Cooled, SOHC, V-Twin EFI Engine Suspension Type: Independent Front and Rear Suspension (IRS) Drive System: On-Demand True All-Wheel Drive (AWD) Model Variants: Includes coverage for Sportsman 800 EFI, Sportsman X2 800 EFI, and Sportsman Touring 800 EFI variants. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Electrical System: Yes Fuel System: Yes Cooling System: Yes Exhaust System: Yes Frame And Bodywork: Yes Steering: Yes Maintenance: Yes Troubleshooting: Yes Diagnostics: Yes Wiring Diagrams: Yes Page Count Estimated Pages: High (Specific count not provided, but covers complete tear down and rebuild) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of engine assembly, disassembly, and internal component servicing. Transmission Transaxle: Detailed procedures for automatic transmission service, including torque converter and internal components. Suspension Steering: In-depth coverage of front and rear suspension systems, including shock absorbers, control arms, and steering linkage. Braking System: Covers hydraulic brake system maintenance, including caliper and master cylinder servicing, as well as rotor and pad replacement. Electrical Lighting Ignition: Detailed electrical troubleshooting, including starter system, charging system, ignition system, lighting, and accessory circuits. Includes wiring diagrams. Fuel And Emissions: Comprehensive coverage of the Electronic Fuel Injection (EFI) system, fuel pump, injectors, and emissions control components. Cooling And Exhaust: Details on radiator, fan, thermostat, and coolant system maintenance, as well as exhaust system component servicing. Chassis Body Frame: Includes procedures for frame inspection, body panel removal and installation, and general chassis maintenance. Procedures Included Routine Maintenance: Covers scheduled maintenance, fluid changes, filter replacements, and general inspection procedures. Component Rebuild: Detailed, step-by-step instructions for complete tear-down and rebuild of major vehicle components. Troubleshooting Guides: Extensive troubleshooting sections with symptom-based diagnostics for common and uncommon issues. Diagnostic Procedures: Instructions for diagnosing system faults, including electrical and mechanical issues. Torque Specifications: Provides critical torque specifications for fasteners across all major components. Special Tool Identification: Identifies specific tools required for certain procedures (often depicted in diagrams). Technical Depth Depth Level: Comprehensive Workshop Level Diagnostic Capability: Advanced diagnostics for EFI systems, electrical faults, and mechanical issues. Repair Scope: Covers everything from routine maintenance to complete engine and transmission overhauls. Visual Aids: Includes numerous pictures and detailed part diagrams to illustrate procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable for physical reference. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, SOHC, V-Twin Displacement: 777 cc (47.4 cu. in.) Bore X Stroke: 80 mm x 76 mm (3.15 in x 3.0 in) Valvetrain: SOHC (Single Overhead Cam), 4 Valves per Cylinder Compression Ratio: Approximately 9.2:1 Ignition: Electronic CDI (Capacitor Discharge Ignition) Performance Horsepower Est: Approx. 50-55 HP (Varies by specific model/tuning) Torque Est: Approx. 45-50 lb-ft (Varies by specific model/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Dual throttle bodies Fuel Type: Unleaded Gasoline, 87 Octane (Minimum) Fuel Tank Capacity: 4.0 gal (15.1 L) 🔧 Transmission Standard Transmission Type: Automatic, PVT (Polaris Variable Transmission) with Engine Braking Gear Selection: High, Low, Neutral, Reverse, Park Features Drive Modes: On-Demand True AWD / 2WD Final Drive: Shaft Drive 📐 Dimensions Exterior Length: Approx. 83.2 in (211.3 cm) for Sportsman 800 EFI Width: Approx. 46 in (116.8 cm) for Sportsman 800 EFI Height: Approx. 48 in (121.9 cm) for Sportsman 800 EFI Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight: Approx. 680 lbs (308 kg) for Sportsman 800 EFI Towing Capacity: 1500 lbs (680 kg) Gcvwr: Not specified, but typically engine power and vehicle weight considered. 🛡️ Safety Features Ratings Atv Safety Standards: Manufactured to meet ANSI standards. Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Engine Braking: Standard feature for controlled descents. Passive Features Lighting: Dual 50W Halogen, 35W Halogen Lower Rollover Protection: N/A (ATV design) - User safety requires proper riding techniques and gear. 💡 Technology Features Infotainment Display Panel: Digital Gauge with LCD Screen (Displays speed, RPM, fuel level, gear indicator, clock, odometer, trip meter, etc.) Driver Assistance Engine Braking: Integrated into the PVT system for downhill control. Connectivity Diagnostic Ports: Proprietary diagnostic connector for use with Polaris diagnostic tools (covered in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 6 months (whichever comes first) Air Filter Cleaning: Every 25...