This manual covers the 2009 Sportsman 800 EFI, Sportsman X2 800 EFI, and Sportsman Touring 800 EFI models. These high-performance All-Terrain Vehicles (ATVs) are engineered for enthusiasts seeking robust off-road capability for both work and recreation. Powered by a 777cc liquid-cooled, SOHC, V-twin EFI engine, these ATVs feature independent front and rear suspension (IRS) and an on-demand true all-wheel-drive system, offering exceptional versatility and comfort. The Sportsman line has a strong heritage in the powersports industry, renowned for its performance and utility. This comprehensive factory service and repair manual provides detailed instructions for the maintenance, troubleshooting, and repair of your 2009 Sportsman 800 EFI series ATV. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, electrical system, and fuel system. Within its pages, you will find step-by-step procedures for routine maintenance, component rebuilds, diagnostic troubleshooting, and critical torque specifications. The manual is designed to assist owners, mechanics, and technicians in keeping their vehicle in optimal working condition, ensuring reliable performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Year: 2009 Codes Product Code: POL-SP800-09-SRM-PDF 👋 Introduction Market Position Vehicle Segment: High-performance All-Terrain Vehicle (ATV) Target Audience: Enthusiasts seeking robust off-road capability for work and recreation. Competitive Analysis Key Competitors 2009: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly Key Features Engine Size: 800cc class, Liquid-Cooled, SOHC, V-Twin EFI Engine Suspension Type: Independent Front and Rear Suspension (IRS) Drive System: On-Demand True All-Wheel Drive (AWD) Model Variants: Includes coverage for Sportsman 800 EFI, Sportsman X2 800 EFI, and Sportsman Touring 800 EFI variants. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Electrical System: Yes Fuel System: Yes Cooling System: Yes Exhaust System: Yes Frame And Bodywork: Yes Steering: Yes Maintenance: Yes Troubleshooting: Yes Diagnostics: Yes Wiring Diagrams: Yes Page Count Estimated Pages: High (Specific count not provided, but covers complete tear down and rebuild) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of engine assembly, disassembly, and internal component servicing. Transmission Transaxle: Detailed procedures for automatic transmission service, including torque converter and internal components. Suspension Steering: In-depth coverage of front and rear suspension systems, including shock absorbers, control arms, and steering linkage. Braking System: Covers hydraulic brake system maintenance, including caliper and master cylinder servicing, as well as rotor and pad replacement. Electrical Lighting Ignition: Detailed electrical troubleshooting, including starter system, charging system, ignition system, lighting, and accessory circuits. Includes wiring diagrams. Fuel And Emissions: Comprehensive coverage of the Electronic Fuel Injection (EFI) system, fuel pump, injectors, and emissions control components. Cooling And Exhaust: Details on radiator, fan, thermostat, and coolant system maintenance, as well as exhaust system component servicing. Chassis Body Frame: Includes procedures for frame inspection, body panel removal and installation, and general chassis maintenance. Procedures Included Routine Maintenance: Covers scheduled maintenance, fluid changes, filter replacements, and general inspection procedures. Component Rebuild: Detailed, step-by-step instructions for complete tear-down and rebuild of major vehicle components. Troubleshooting Guides: Extensive troubleshooting sections with symptom-based diagnostics for common and uncommon issues. Diagnostic Procedures: Instructions for diagnosing system faults, including electrical and mechanical issues. Torque Specifications: Provides critical torque specifications for fasteners across all major components. Special Tool Identification: Identifies specific tools required for certain procedures (often depicted in diagrams). Technical Depth Depth Level: Comprehensive Workshop Level Diagnostic Capability: Advanced diagnostics for EFI systems, electrical faults, and mechanical issues. Repair Scope: Covers everything from routine maintenance to complete engine and transmission overhauls. Visual Aids: Includes numerous pictures and detailed part diagrams to illustrate procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable for physical reference. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, SOHC, V-Twin Displacement: 777 cc (47.4 cu. in.) Bore X Stroke: 80 mm x 76 mm (3.15 in x 3.0 in) Valvetrain: SOHC (Single Overhead Cam), 4 Valves per Cylinder Compression Ratio: Approximately 9.2:1 Ignition: Electronic CDI (Capacitor Discharge Ignition) Performance Horsepower Est: Approx. 50-55 HP (Varies by specific model/tuning) Torque Est: Approx. 45-50 lb-ft (Varies by specific model/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Dual throttle bodies Fuel Type: Unleaded Gasoline, 87 Octane (Minimum) Fuel Tank Capacity: 4.0 gal (15.1 L) 🔧 Transmission Standard Transmission Type: Automatic, PVT (Polaris Variable Transmission) with Engine Braking Gear Selection: High, Low, Neutral, Reverse, Park Features Drive Modes: On-Demand True AWD / 2WD Final Drive: Shaft Drive 📐 Dimensions Exterior Length: Approx. 83.2 in (211.3 cm) for Sportsman 800 EFI Width: Approx. 46 in (116.8 cm) for Sportsman 800 EFI Height: Approx. 48 in (121.9 cm) for Sportsman 800 EFI Cargo Front...