The 2008 Sportsman 800 Touring is a premium all-terrain vehicle designed for versatile utility and recreation. Engineered with a powerful 799cc, 4-stroke, V-twin engine and an On-Demand All-Wheel Drive system, it offers robust performance for both demanding work and enjoyable trail riding. This model emphasizes passenger comfort with its 2-up seating configuration, backrest, and handholds, making it ideal for longer excursions. Its liquid-cooled engine, electronic fuel injection, and substantial towing capacity of 1500 lbs further highlight its capability and reliability in various environments. This comprehensive service repair manual provides extensive technical details for the 2008 Sportsman 800 Touring. It covers all essential maintenance and repair procedures, from routine tasks like oil changes and filter replacements to in-depth engine overhauls and transmission servicing. The manual includes detailed troubleshooting guides, diagnostic procedures, and full-color wiring diagrams to assist owners and technicians in effectively maintaining and repairing the vehicle. With over 600 pages of factory-authorized information, this English-language digital manual is an indispensable resource for ensuring the longevity and optimal performance of your Sportsman 800 Touring. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Product Type: Service Repair Manual 👋 Introduction Market Position Category: Premium All-Terrain Vehicle (ATV) Segment: Utility/Recreation Touring Competitive Analysis Competitors: Can-Am Outlander Max, Arctic Cat Thundercat, Yamaha Grizzly Key Features Versatility: Designed for both work and trail riding, offering passenger comfort Power: Known for its powerful V-twin engine offering strong performance Comfort: Ergonomic seating and suspension for longer rides and passenger transport 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and Repair Procedures Scope: Comprehensive Technical Details from Manufacturer Page Count Estimated Pages: 600+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, diagnosis, and tuning Fuel System: Fuel injection system, fuel pump, injectors, and lines Cooling System: Radiator, fan, water pump, coolant specifications, and bleeding procedures Exhaust System: Muffler, catalytic converter, and exhaust pipe service Drivetrain Transmission: Automatic transmission (PVT), gearbox, differential, and AWD system service Drive Shafts Axles: CV joints, boots, and shaft service Suspension Steering: Front and rear suspension components, steering column, and linkage Brakes: Hydraulic brake system, calipers, rotors, fluid, and bleeding Electrical System: Battery, charging system, ignition, lighting, starter, and wiring diagrams Body Chassis: Frame, body panels, plastics, seat removal, and hardware Instruments Controls: Dashboard, gauges, switches, and control levers Accessories: Winch, lighting, and other factory accessories installation and service Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, and inspection procedures Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides Repair Disassembly Reassembly: Step-by-step instructions for component removal, repair, and reinstallation Engine Overhaul: Piston replacement, valve adjustments, gasket replacement, and more Transmission Service: PVT belt inspection and replacement, clutch service Brake System Maintenance: Brake pad replacement, caliper service, fluid flushing Electrical Diagnostics: Wiring schematic interpretation, component testing, and fault finding Suspension Alignment: Adjustment procedures for caster, camber, and toe Torque Specifications: Detailed torque values for critical fasteners throughout the vehicle Technical Depth Depth: Comprehensive, from basic maintenance to complete engine/transmission rebuilds Diagnostic Capabilities: Advanced diagnostic procedures and fault code interpretation Electrical Schematics: Full color, detailed wiring diagrams for all electrical systems Special Tools: Identification and usage of specialized tools required for specific repairs 📊 Manual Specifications File Format Compatibility: Viewable on PC, Mac, tablets, and smartphones Print Quality Resolution: High-resolution, clear text and images Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Features Searchable: Fully searchable text for quick information retrieval Printable: Printable pages for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin, SOHC, 4-valve Displacement: 799cc (48.75 cu. in.) Bore X Stroke: 93 mm x 73.4 mm (3.66 in. x 2.89 in.) Cooling System: Liquid-cooled Ignition: Electronic Ignition Performance Horsepower: Approx. 53 HP (estimated, based on similar models) Torque: N/A (Specific figures not readily available for this model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Lubrication Oil Type: Polaris 2W-50 Synthetic PS-4 (or equivalent API GL-4 SAE 10W-50) Oil Capacity: Approx. 2.5 US quarts (2.4 Liters) with filter change 🔧 Transmission Standard Transmission Type: Automatic (Polaris Variable Transmission - PVT) Drive Modes: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand All-Wheel Drive (AWD) Final Drive: Sealed Shaft Drive 📐 Dimensions Exterior Length: 85.5 in. (2172 mm) Width: 46 in. (1168 mm) Height: 49.5 in. (1257 mm) Wheelbase: 56 in. (1422 mm) Ground Clearance: 11.5 in. (292 mm) Weights Dry Weight: 645 lbs (292.5 kg) Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (91 kg) Cargo Storage: Rear Lock & Ride cargo storage system 🛡️ Safety Features Ratings Class Rating: N/A (ATVs typically do not have NHTSA safety ratings) Active Features Braking System: Hydraulic disc brakes front and...