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PONTIAC G5 2006 2007 2008 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: G5 Year: 2006-2009 Codes Platform: GM Delta Platform 👋 Introduction Market Position Vehicle Segment: Compact car, often marketed as an affordable and stylish option. Competitive Analysis Key Competitors: Chevrolet Cobalt (mechanically identical), Honda Civic, Toyota Corolla, Ford Focus, Mazda3. Key Features Platform Sharing: Shared platform and many components with the Chevrolet Cobalt, making parts and service information often transferable. Design Inspiration: Styled as a sportier, more youthful alternative to other compacts of its era, often compared to European compact designs. Manual Purpose Target Audience: DIY mechanics, independent repair shops, and Pontiac G5 owners seeking to maintain or repair their vehicles. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009 Page Count Estimated Page Count: Varies by specific content, often exceeding 1500 pages for full factory service manuals. Manual Type Manual Type: Service and Repair Manual (Factory/Workshop) Language Language: English Format Format: Digital Download (PDF, ZIP, RAR, EXE) 📖 Manual Coverage Systems Covered Engine Service: Detailed overhaul, rebuilding, performance tuning, diagnostics, and component breakdowns for all applicable engines. Transmission Service: Repair, rebuild, fluid specifications, and diagnostic procedures for automatic and manual transmissions. Braking System: Service, repair, troubleshooting, ABS, and component specifications. Suspension And Steering: Front-end procedures, alignment specifications, component replacement, and diagnostics. Electrical System: Complete wiring diagrams, component testing, troubleshooting of lighting, ignition, charging, and body electronics. HVAC System: Air conditioning service, refrigerant capacities, component diagnosis, and repair procedures. Body And Frame: Panel repair, rust prevention, door mechanisms, sunroof service, and exterior trim. Diagnostics And Troubleshooting: OBD-II trouble codes, diagnostic procedures, common drivability issues, and fault finding. Exhaust System: Repair and replacement of exhaust components, catalytic converter, and mufflers. Fuel System: Fuel pump replacement, fuel filter service, and fuel injector diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, and preventative maintenance schedules. Major Repairs: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement. Timing Belt Service: Specific procedures and diagrams for timing belt replacement, including tensioner and idler pulley replacement. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Torque Specifications: Comprehensive list of torque values for all fasteners across various vehicle systems. Wiring Diagrams: Detailed and indexed wiring schematics for all electrical systems, including component location. Diagnostic Trouble Codes: Explanation of DTCs, their potential causes, and recommended diagnostic steps. Engine Mounts: Detailed procedures for replacing engine and transmission mounts. Radiator And Cooling System: Service procedures for radiator, thermostat, water pump, and hoses. U Joint And Cv Joint: Service procedures for universal joints and Constant Velocity (CV) joints. Interior Trim Removal: Instructions for removing interior panels, seats, and dashboard components for access. Technical Depth Depth Of Coverage: Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts. Troubleshooting Methodology: Step-by-step diagnostic flowcharts and symptom-based troubleshooting guides. Component Disassembly Assembly: Detailed instructions for removing, inspecting, repairing, and reinstalling virtually all vehicle components. Illustrations Diagrams: Hundreds of high-quality illustrations, exploded views, and diagrams to clarify procedures. Diagnostic Tools: Information on using scan tools and specialized diagnostic equipment. 📊 Manual Specifications File Format File Format Details: PDF format, often compressed (ZIP/RAR). Requires a PDF reader and unzipping software (WinZip/WinRAR). Print Quality Printability: High-resolution, printable, allowing users to print specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download - No physical binding) Paper Type Paper Type: N/A (Digital Download - No physical paper) Accessibility Platform Compatibility: Compatible with Windows, Linux, Mac operating systems. File Size Estimated File Size: Can be very large, up to 5 GB, due to comprehensive content and illustrations. ⚙️ Engine Specifications Primary Engine 2.2L Ecotec L61: Inline-4, DOHC, 16-valve, naturally aspirated. Power: 140 hp @ 5600 rpm, Torque: 150 lb-ft @ 4000 rpm. 2.4L Ecotec Le5: Inline-4, DOHC, 16-valve, naturally aspirated. Power: 171 hp @ 6200 rpm, Torque: 163 lb-ft @ 4400 rpm. (Optional, especially on GT models). Performance Compression Ratio 2.2L: 9.5:1 Compression Ratio 2.4L: 10.4:1 Fuel System Fuel Delivery: Multi-port fuel injection (MPFI). Fuel Type: Unleaded gasoline. Maintenance Oil Capacity 2.2L: 4.5 U.S. quarts (4.3 liters) with filter change. Oil Capacity 2.4L: 4.5 U.S. quarts (4.3 liters) with filter change. Recommended Oil Viscosity: SAE 5W-30 (API SM or higher). 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (Getrag F23). Optional Optional Transmission: 4-speed automatic transmission (GM 4T45-E). Features Transmission Fluid Type: Dexron VI (for 4T45-E automatic). Maintenance Transmission Fluid Capacity: Approximately 5.0-5.5 quarts (4.7-5.2 liters) for automatic, depending on fill procedure. 📐 Dimensions Exterior Length: 177.2 inches (4499 mm) Width: 67.9 inches (1725 mm) Height: 55.4 inches (1407 mm) Wheelbase: 104.3 inches (2649 mm) Weights Curb Weight Approx: 2770-2870 lbs (1256-1302 kg), varies by engine and transmission. Cargo Trunk Volume: 13.8 cubic feet (391 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2007 models) NHTSA Front Impact Passenger: 5 Stars (2007 models) IIHS...
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PONTIAC G5 2006 2007 2008 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
G5
Year:
2006-2009
Codes
Platform:
GM Delta Platform
👋 Introduction
Market Position
Vehicle Segment:
Compact car, often marketed as an affordable and stylish option.
Competitive Analysis
Key Competitors:
Chevrolet Cobalt (mechanically identical), Honda Civic, Toyota Corolla, Ford Focus, Mazda3.
Key Features
Platform Sharing:
Shared platform and many components with the Chevrolet Cobalt, making parts and service information often transferable.
Design Inspiration:
Styled as a sportier, more youthful alternative to other compacts of its era, often compared to European compact designs.
Manual Purpose
Target Audience:
DIY mechanics, independent repair shops, and Pontiac G5 owners seeking to maintain or repair their vehicles.
📋 Manual Details
Coverage Areas
Model Years Covered:
2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Varies by specific content, often exceeding 1500 pages for full factory service manuals.
Manual Type
Manual Type:
Service and Repair Manual (Factory/Workshop)
Language
Language:
English
Format
Format:
Digital Download (PDF, ZIP, RAR, EXE)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed overhaul, rebuilding, performance tuning, diagnostics, and component breakdowns for all applicable engines.
Transmission Service:
Repair, rebuild, fluid specifications, and diagnostic procedures for automatic and manual transmissions.
Braking System:
Service, repair, troubleshooting, ABS, and component specifications.
Suspension And Steering:
Front-end procedures, alignment specifications, component replacement, and diagnostics.
Electrical System:
Complete wiring diagrams, component testing, troubleshooting of lighting, ignition, charging, and body electronics.
HVAC System:
Air conditioning service, refrigerant capacities, component diagnosis, and repair procedures.
Body And Frame:
Panel repair, rust prevention, door mechanisms, sunroof service, and exterior trim.
Diagnostics And Troubleshooting:
OBD-II trouble codes, diagnostic procedures, common drivability issues, and fault finding.
Exhaust System:
Repair and replacement of exhaust components, catalytic converter, and mufflers.
Fuel System:
Fuel pump replacement, fuel filter service, and fuel injector diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, and preventative maintenance schedules.
Major Repairs:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement.
Timing Belt Service:
Specific procedures and diagrams for timing belt replacement, including tensioner and idler pulley replacement.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Torque Specifications:
Comprehensive list of torque values for all fasteners across various vehicle systems.
Wiring Diagrams:
Detailed and indexed wiring schematics for all electrical systems, including component location.
Diagnostic Trouble Codes:
Explanation of DTCs, their potential causes, and recommended diagnostic steps.
Engine Mounts:
Detailed procedures for replacing engine and transmission mounts.
Radiator And Cooling System:
Service procedures for radiator, thermostat, water pump, and hoses.
U Joint And Cv Joint:
Service procedures for universal joints and Constant Velocity (CV) joints.
Interior Trim Removal:
Instructions for removing interior panels, seats, and dashboard components for access.
Technical Depth
Depth Of Coverage:
Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts.
Troubleshooting Methodology:
Step-by-step diagnostic flowcharts and symptom-based troubleshooting guides.
Component Disassembly Assembly:
Detailed instructions for removing, inspecting, repairing, and reinstalling virtually all vehicle components.
Illustrations Diagrams:
Hundreds of high-quality illustrations, exploded views, and diagrams to clarify procedures.
Diagnostic Tools:
Information on using scan tools and specialized diagnostic equipment.
📊 Manual Specifications
File Format
File Format Details:
PDF format, often compressed (ZIP/RAR). Requires a PDF reader and unzipping software (WinZip/WinRAR).
Print Quality
Printability:
High-resolution, printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download - No physical binding)
Paper Type
Paper Type:
N/A (Digital Download - No physical paper)
Accessibility
Platform Compatibility:
Compatible with Windows, Linux, Mac operating systems.
File Size
Estimated File Size:
Can be very large, up to 5 GB, due to comprehensive content and illustrations.
⚙️ Engine Specifications
Primary Engine
2.2L Ecotec L61:
Inline-4, DOHC, 16-valve, naturally aspirated. Power: 140 hp @ 5600 rpm, Torque: 150 lb-ft @ 4000 rpm.
2.4L Ecotec Le5:
Inline-4, DOHC, 16-valve, naturally aspirated. Power: 171 hp @ 6200 rpm, Torque: 163 lb-ft @ 4400 rpm. (Optional, especially on GT models).
Performance
Compression Ratio 2.2L:
9.5:1
Compression Ratio 2.4L:
10.4:1
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPFI).
Fuel Type:
Unleaded gasoline.
Maintenance
Oil Capacity 2.2L:
4.5 U.S. quarts (4.3 liters) with filter change.
Oil Capacity 2.4L:
4.5 U.S. quarts (4.3 liters) with filter change.
Recommended Oil Viscosity:
SAE 5W-30 (API SM or higher).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (Getrag F23).
Optional
Optional Transmission:
4-speed automatic transmission (GM 4T45-E).
Features
Transmission Fluid Type:
Dexron VI (for 4T45-E automatic).
Maintenance
Transmission Fluid Capacity:
Approximately 5.0-5.5 quarts (4.7-5.2 liters) for automatic, depending on fill procedure.
📐 Dimensions
Exterior
Length:
177.2 inches (4499 mm)
Width:
67.9 inches (1725 mm)
Height:
55.4 inches (1407 mm)
Wheelbase:
104.3 inches (2649 mm)
Weights
Curb Weight Approx:
2770-2870 lbs (1256-1302 kg), varies by engine and transmission.
Cargo
Trunk Volume:
13.8 cubic feet (391 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2007 models)
NHTSA Front Impact Passenger:
5 Stars (2007 models)
IIHS Moderate Overlap Frontal Offset:
Good (2007 models)
Active Features
Available ABS:
Yes (Standard on some trims, optional on others).
Passive Features
Standard Airbags:
Front driver and passenger airbags.
Optional Airbags:
Side-impact airbags (often optional).
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD stereo, with optional premium audio systems and satellite radio availability.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Input:
Available on later models or as an aftermarket upgrade.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Replace iridium spark plugs every 100,000 miles (160,000 km).
Fluid Specifications
Coolant Type:
GM P/N 12346290 (orange, silicate-free, long-life coolant) or equivalent.
Brake Fluid Type:
DOT 3.
Known Issues
Ignition Coil Failure:
Premature failure of ignition coils can lead to misfires and rough running.
Evaporative Emissions System:
Problems with the EVAP system, such as a faulty vent solenoid or purge valve, can cause check engine lights.
Power Steering Pump:
Some owners report early wear or leaks in the power steering pump.
Door Lock Actuators:
Failure of door lock actuators can result in non-functioning power locks.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was a performance-oriented division of General Motors, known for models like the Firebird, GTO, and Grand Prix. The G5 represented a shift towards more mainstream compact offerings.
Model Evolution
Introduction Year:
2005 (as a rebadged Chevrolet Cobalt with unique styling).
Production End Year:
2009 (Pontiac brand discontinued by GM in 2010).
Production
Manufacturing Plant:
Lordstown Assembly Plant, Ohio, USA (same as Chevrolet Cobalt).
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
While the G5 itself may not have specific 'Top Safety Pick' awards as a distinct model, its sibling, the Cobalt, often received good ratings from the IIHS.
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