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PORSCHE 928 Service Repair Manual-928S S4 GT GTS Online 1978-1994

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🏷️ Basic Information Identification Make: Porsche Model: 928 Model Variants: 928 S, 928 S4, 928 GT, 928 GTS Product Name: PORSCHE 928 Service Repair Manual-928S S4 GT GTS Online 1978-1994 Codes Chassis Codes: Type 928 👋 Introduction Market Position Positioning: The Porsche 928 was a groundbreaking luxury grand tourer, a significant departure from Porsche's traditional rear-engined sports cars, aiming to compete with established luxury GTs. This manual caters to owners who appreciate the 928's unique engineering and wish to maintain or repair it themselves. Competitive Analysis Competitors: Ferrari 400 GT, Aston Martin V8 Vantage, Maserati Quattroporte, Jaguar XJ-S. Key Features Unique Selling Points: Transaxle design for near-perfect weight distribution, advanced (for its time) technology, V8 engine, comfortable GT capabilities. 📋 Manual Details Coverage Areas Years Covered: 1978-1994 Variants Covered: 928, 928 S, 928 S4, 928 GT, 928 GTS Page Count Estimated Page Count: Extensive (likely several thousand pages across all covered models/years) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel injection, cooling, exhaust, ignition, transmission (manual and automatic), drivetrain, differential. Chassis: Suspension (front and rear transaxle), steering, brakes (hydraulic, ABS), wheels, tires. Electrical: Wiring diagrams, battery, charging system, starting system, lighting, instruments, climate control, power accessories, diagnostic systems. Body: Body construction, exterior panels, doors, windows, glass, trim, interior components, seating, HVAC system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections. Repair Overhaul: Engine disassembly, reassembly, head gasket replacement, transmission overhaul, brake caliper rebuild, suspension component replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation, electrical system diagnosis. Specifications: Torque specifications, clearances, tolerances, fluid capacities, wiring harness routing. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (if OCR processed) Print Quality Printability: High quality, suitable for home printing of individual sections or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V8, naturally aspirated Displacement Early Models: 4.5 Liters (4474 cc) Displacement S Models: 4.7 Liters (4664 cc) Displacement S4 Gt Gts Models: 5.0 Liters (4999 cc) Engine Code Early: M28/01, M28/02 Engine Code S: M28/09, M28/10 Engine Code S4: M28/41, M28/42 Engine Code Gt: M28/49 Engine Code Gts: M28/50 Performance Horsepower Early Models: 219-228 hp @ 5500 rpm (depending on market and spec) Horsepower S Models: 306 hp @ 6000 rpm (US spec) Horsepower S4 Models: 316 hp @ 6000 rpm (US spec) Horsepower Gt Models: 326 hp @ 6000 rpm Horsepower Gts Models: 306 hp @ 6000 rpm (later models) Torque S4 Models: 315 lb-ft @ 4500 rpm (US spec) Fuel System Fuel Injection: Bosch K-Jetronic (early) evolving to Bosch DME (Digital Motor Electronics) with L-Jetronic or similar on later S4/GT/GTS models. Fuel Type: Unleaded Premium Unleaded Gasoline Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type Early: 5-speed Manual Transaxle Transmission Type Later: 5-speed Manual Transaxle (e.g., G37 for GT) Optional Transmission Type Early: 3-speed Automatic Transaxle (e.g., 090 for early models) Transmission Type Later: 4-speed Automatic Transaxle (e.g., 026 for S4/GT/GTS) Features Transaxle Design: Rear-mounted transaxle combining gearbox and differential for optimal weight distribution. Fluid Specifications Automatic Transmission Fluid: Porsche ATF (refer to manual for specific type like Dexron II or equivalent), capacity approx. 8.5 liters. Manual Transmission Fluid: SAE 75W-90 GL-4 or GL-5 gear oil, capacity approx. 2.5 liters. 📐 Dimensions Exterior Length: Approx. 4700-4770 mm (varies by model year) Width: Approx. 1800 mm Height: Approx. 1280-1320 mm (varies by model year) Weights Curb Weight: Approx. 1550-1700 kg (varies significantly by model and options) Gross Vehicle Weight: Approx. 2000-2090 kg 🛡️ Safety Features Ratings Crash Test Results: N/A specific ratings for the era, but designed with structural integrity. The 928 featured a robust chassis and integrated safety cell. Active Features Braking System: Ventilated disc brakes front and rear. ABS (Anti-lock Braking System) introduced on S4 models and standard thereafter. Suspension Features: Independent suspension front and rear, often with self-leveling rear suspension on some models for stable handling under load. Passive Features Airbags: Driver's airbag introduced from 1990 model year onwards. Seatbelts: Three-point inertia reel seatbelts, sometimes with pre-tensioners on later models. 💡 Technology Features Infotainment Audio System: Factory premium sound systems (e.g., Blaupunkt, Sound System 8 speakers), often with cassette decks. Later models may have CD players and improved speaker configurations. Driver Assistance ABS: Standard on S4, GT, GTS models. Provides enhanced braking control during hard stops. Cruise Control: Standard across most models. Connectivity Diagnostics Port: On-board diagnostics (OBD) system, evolving from basic to more sophisticated DME controlled systems on later models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000...
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PORSCHE 928 Service Repair Manual-928S S4 GT GTS Online 1978-1994
🏷️ Basic Information
Identification
Make:
Porsche
Model:
928
Model Variants:
928 S, 928 S4, 928 GT, 928 GTS
Product Name:
PORSCHE 928 Service Repair Manual-928S S4 GT GTS Online 1978-1994
Codes
Chassis Codes:
Type 928
👋 Introduction
Market Position
Positioning:
The Porsche 928 was a groundbreaking luxury grand tourer, a significant departure from Porsche's traditional rear-engined sports cars, aiming to compete with established luxury GTs. This manual caters to owners who appreciate the 928's unique engineering and wish to maintain or repair it themselves.
Competitive Analysis
Competitors:
Ferrari 400 GT, Aston Martin V8 Vantage, Maserati Quattroporte, Jaguar XJ-S.
Key Features
Unique Selling Points:
Transaxle design for near-perfect weight distribution, advanced (for its time) technology, V8 engine, comfortable GT capabilities.
📋 Manual Details
Coverage Areas
Years Covered:
1978-1994
Variants Covered:
928, 928 S, 928 S4, 928 GT, 928 GTS
Page Count
Estimated Page Count:
Extensive (likely several thousand pages across all covered models/years)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel injection, cooling, exhaust, ignition, transmission (manual and automatic), drivetrain, differential.
Chassis:
Suspension (front and rear transaxle), steering, brakes (hydraulic, ABS), wheels, tires.
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, instruments, climate control, power accessories, diagnostic systems.
Body:
Body construction, exterior panels, doors, windows, glass, trim, interior components, seating, HVAC system.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections.
Repair Overhaul:
Engine disassembly, reassembly, head gasket replacement, transmission overhaul, brake caliper rebuild, suspension component replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation, electrical system diagnosis.
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, wiring harness routing.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if OCR processed)
Print Quality
Printability:
High quality, suitable for home printing of individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, naturally aspirated
Displacement Early Models:
4.5 Liters (4474 cc)
Displacement S Models:
4.7 Liters (4664 cc)
Displacement S4 Gt Gts Models:
5.0 Liters (4999 cc)
Engine Code Early:
M28/01, M28/02
Engine Code S:
M28/09, M28/10
Engine Code S4:
M28/41, M28/42
Engine Code Gt:
M28/49
Engine Code Gts:
M28/50
Performance
Horsepower Early Models:
219-228 hp @ 5500 rpm (depending on market and spec)
Horsepower S Models:
306 hp @ 6000 rpm (US spec)
Horsepower S4 Models:
316 hp @ 6000 rpm (US spec)
Horsepower Gt Models:
326 hp @ 6000 rpm
Horsepower Gts Models:
306 hp @ 6000 rpm (later models)
Torque S4 Models:
315 lb-ft @ 4500 rpm (US spec)
Fuel System
Fuel Injection:
Bosch K-Jetronic (early) evolving to Bosch DME (Digital Motor Electronics) with L-Jetronic or similar on later S4/GT/GTS models.
Fuel Type:
Unleaded Premium Unleaded Gasoline
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type Early:
5-speed Manual Transaxle
Transmission Type Later:
5-speed Manual Transaxle (e.g., G37 for GT)
Optional
Transmission Type Early:
3-speed Automatic Transaxle (e.g., 090 for early models)
Transmission Type Later:
4-speed Automatic Transaxle (e.g., 026 for S4/GT/GTS)
Features
Transaxle Design:
Rear-mounted transaxle combining gearbox and differential for optimal weight distribution.
Fluid Specifications
Automatic Transmission Fluid:
Porsche ATF (refer to manual for specific type like Dexron II or equivalent), capacity approx. 8.5 liters.
Manual Transmission Fluid:
SAE 75W-90 GL-4 or GL-5 gear oil, capacity approx. 2.5 liters.
📐 Dimensions
Exterior
Length:
Approx. 4700-4770 mm (varies by model year)
Width:
Approx. 1800 mm
Height:
Approx. 1280-1320 mm (varies by model year)
Weights
Curb Weight:
Approx. 1550-1700 kg (varies significantly by model and options)
Gross Vehicle Weight:
Approx. 2000-2090 kg
🛡️ Safety Features
Ratings
Crash Test Results:
N/A specific ratings for the era, but designed with structural integrity. The 928 featured a robust chassis and integrated safety cell.
Active Features
Braking System:
Ventilated disc brakes front and rear. ABS (Anti-lock Braking System) introduced on S4 models and standard thereafter.
Suspension Features:
Independent suspension front and rear, often with self-leveling rear suspension on some models for stable handling under load.
Passive Features
Airbags:
Driver's airbag introduced from 1990 model year onwards.
Seatbelts:
Three-point inertia reel seatbelts, sometimes with pre-tensioners on later models.
💡 Technology Features
Infotainment
Audio System:
Factory premium sound systems (e.g., Blaupunkt, Sound System 8 speakers), often with cassette decks. Later models may have CD players and improved speaker configurations.
Driver Assistance
ABS:
Standard on S4, GT, GTS models. Provides enhanced braking control during hard stops.
Cruise Control:
Standard across most models.
Connectivity
Diagnostics Port:
On-board diagnostics (OBD) system, evolving from basic to more sophisticated DME controlled systems on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, whichever comes first (refer to specific model year in manual).
Timing Belt Replacement:
Crucial! Every 60,000 miles or 5 years, as it is an interference engine. Using incorrect interval can lead to catastrophic engine damage.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil Type:
Porsche A40 or A3/B4 approved synthetic oil, typically 5W-40 or 10W-40 depending on climate. Consult manual for specific viscosity and API/ACEA specs.
Coolant Type:
G12 or equivalent long-life ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid.
Brake Fluid Type:
DOT 4, low viscosity, high temperature boiling point.
Known Issues
Common Problems:
Timing belt failure (critical), water pump leaks, fuel accumulator failure, fuel line degradation, ignition coil issues, AC system leaks/compressor failure, electrical connector corrosion, hatch strut failure, rubber coolant hoses deterioration.
S4 S4 Gts Specific Issues:
DME system complexity, torque tube bearing wear, headliner sagging, door handle microswitches failing.
📚 Vehicle History
Brand Heritage
Porsche Philosophy:
Porsche is renowned for its performance-oriented, driver-focused sports cars. The 928 represented a bold, forward-thinking evolution, showcasing advanced technology and a different approach to the GT segment.
Model Evolution
Introduction:
Introduced in 1978 as a 1978 model year vehicle.
Key Milestones:
1980: 928 S introduced with larger 4.7L engine and increased power. 1986: 928 S4 introduced with significant styling updates, 5.0L V8 and revised suspension/brakes. 1989: 928 GT introduced with a more powerful engine variant. 1992: 928 GTS introduced with 5.4L V8, wider rear track, and updated styling.
Production
Production End:
1995
Total Production:
Approximately 61,000 units worldwide across all variants.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Frequently cited by automotive publications for its engineering innovation and performance in its class during its production run.
Collectible Status:
Recognized as a modern classic and a significant piece of Porsche's history, especially well-preserved examples.
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