🏷️ Basic Information Identification Make: Porsche Model: 928 Year: 1986 Codes Manual Product Name: Porsche 928 1986 Repair Service Manual 👋 Introduction Market Position Market Segment: Luxury Grand Tourer (GT) Competitive Analysis Key Competitors Era: Ferrari 400/412, Aston Martin Lagonda, Jaguar XJ-S Key Features Design Philosophy: Front-engine, rear-wheel-drive V8, a departure from Porsche's rear-engine tradition, aiming for comfort and GT capabilities Distinguishing Traits: Transaxle layout for optimal weight distribution, distinctive 'flying buttress' rear window design, advanced technology for its era 📋 Manual Details Coverage Areas Primary Focus: Repair and Maintenance Target Audience: Professional Technicians and Experienced DIY Mechanics Page Count Estimated Page Count: Refer to original factory manual (typically 1000+ pages for full factory service manual) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Download File Format: PDF Print Quality: Full Printable Viewing Features: Zoom IN/OUT Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Complete engine systems, including V8 engine disassembly, assembly, diagnostics, and tuning Transmission: Manual and Automatic transmission repair, overhaul, and adjustment procedures Drivetrain: Driveshaft, differential, axle repair and maintenance Suspension: Front and rear suspension components, alignment, shock absorbers, springs, and bushings Brakes: Hydraulic brake system, disc brake service, parking brake, ABS system (if equipped) Steering: Power steering system, steering rack, tie rod ends, and alignment Electrical: Complete automotive electrical system, including wiring diagrams, fuse boxes, relays, lighting, ignition, starting, charging, and accessory systems Fuel System: Fuel injection system (Bosch L-Jetronic or similar), fuel pump, injectors, fuel lines, and fuel pressure regulation Cooling System: Radiator, water pump, thermostat, coolant hoses, and climate control system Exhaust System: Exhaust manifold, catalytic converter, mufflers, and pipes Bodywork: Body panel removal and installation, interior trim, doors, windows, and glass replacement Climate Control: Air conditioning system service, heating, and ventilation Procedures Included Maintenance: Regular maintenance schedules, oil changes, filter replacements, fluid checks, and lubrication Diagnostics: Troubleshooting guides, fault code identification (if applicable), and diagnostic procedures for all systems Repair: Step-by-step repair instructions for virtually every component and system Disassembly Assembly: Detailed instructions for dismantling and reassembling all major components and sub-assemblies Cleaning Reinstalling: Procedures for cleaning parts and correct reinstallation methods Adjustment Calibration: Adjustment procedures for engine, transmission, brakes, and other systems Technical Depth Depth: Comprehensive, covering from basic fluid changes to complete engine and transmission rebuilds ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Displacement: 4.7 Liters (4664 cc) Bore X Stroke: 94.0 mm x 84.5 mm Compression Ratio: 10.0:1 Valvetrain: Overhead Camshaft (OHC), 2 valves per cylinder Performance Horsepower: 234 hp (172 kW) @ 5500 rpm (US Spec) Torque: 256 lb-ft (347 Nm) @ 3500 rpm (US Spec) Fuel System Fuel Injection: Bosch L-Jetronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Type: 5-Speed Manual Transaxle (optional in some markets, often standard in others) Optional Type: 3-Speed Automatic Transaxle (e.g., ZF 4HP22) Features Layout: Rear Transaxle (Engine-transmission-differential combined unit) Gear Ratios Manual 5Spd: Specific ratios available within manual, e.g., 3.500 / 2.063 / 1.333 / 1.043 / 0.864 (Final Drive: 3.308) Fluid Type Auto: Dexron III/Mercon (Check manual for exact specification) Fluid Type Manual: Gear Oil GL-4 (Check manual for exact specification and viscosity) 📐 Dimensions Exterior Length: 4655 mm (183.3 in) Width: 1785 mm (70.3 in) Height: 1280 mm (50.4 in) Wheelbase: 2430 mm (95.7 in) Weights Curb Weight: ~1500-1600 kg (3300-3527 lbs) depending on options Gross Vehicle Weight Rating: Approximately 2000 kg (4409 lbs) 🛡️ Safety Features Ratings Federal Motor Vehicle Safety Standards: Designed to meet safety standards of its era; specific NCAP ratings not available for this vintage Active Features ABS: Anti-lock Braking System (ABS) available as an option Traction Control: Not typically equipped with traction control in 1986 Passive Features Seatbelts: Three-point inertia-reel seatbelts Airbags: Driver airbag became standard in later model years, not typically standard in 1986 Crumple Zones: Engineered crumple zones in front and rear for impact absorption 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, often with premium sound options Climate Control: Automatic Climate Control (ACC) with air conditioning Driver Assistance Cruise Control: Standard cruise control Connectivity Connectivity Features: Limited by era; no modern Bluetooth or USB connectivity 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles or 12 months (check manual for exact recommendation) Timing Belt: Crucial: Replace every 30,000 miles or 3 years due to interference engine design. Includes tensioner and idler pulleys. Coolant Flush: Every 2 years or 30,000 miles Fluid Specifications Engine Oil Type: SAE 10W-40 or 20W-50 (API SG or higher) - Consult manual for specific viscosity based on climate. Engine Oil Capacity: Approximately 8.5 Liters (9 US Quarts) with filter change Brake Fluid Type: DOT 4 Power Steering Fluid: Porsche specified power steering fluid or...
Specific ratios available within manual, e.g., 3.500 / 2.063 / 1.333 / 1.043 / 0.864 (Final Drive: 3.308)
Fluid Type Auto:
Dexron III/Mercon (Check manual for exact specification)
Fluid Type Manual:
Gear Oil GL-4 (Check manual for exact specification and viscosity)
📐 Dimensions
Exterior
Length:
4655 mm (183.3 in)
Width:
1785 mm (70.3 in)
Height:
1280 mm (50.4 in)
Wheelbase:
2430 mm (95.7 in)
Weights
Curb Weight:
~1500-1600 kg (3300-3527 lbs) depending on options
Gross Vehicle Weight Rating:
Approximately 2000 kg (4409 lbs)
🛡️ Safety Features
Ratings
Federal Motor Vehicle Safety Standards:
Designed to meet safety standards of its era; specific NCAP ratings not available for this vintage
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option
Traction Control:
Not typically equipped with traction control in 1986
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts
Airbags:
Driver airbag became standard in later model years, not typically standard in 1986
Crumple Zones:
Engineered crumple zones in front and rear for impact absorption
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, often with premium sound options
Climate Control:
Automatic Climate Control (ACC) with air conditioning
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Connectivity Features:
Limited by era; no modern Bluetooth or USB connectivity
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles or 12 months (check manual for exact recommendation)
Timing Belt:
Crucial: Replace every 30,000 miles or 3 years due to interference engine design. Includes tensioner and idler pulleys.
Coolant Flush:
Every 2 years or 30,000 miles
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 20W-50 (API SG or higher) - Consult manual for specific viscosity based on climate.
Engine Oil Capacity:
Approximately 8.5 Liters (9 US Quarts) with filter change
Brake Fluid Type:
DOT 4
Power Steering Fluid:
Porsche specified power steering fluid or Pentosin CHF 11S (Consult manual)
Known Issues
Common Problems:
Timing belt failure (critical), fuel pump reliability, cooling fan issues, electrical gremlins, door seal degradation, rear main seal leaks, power steering hose leaks
Specific Concerns:
Ensure proper torque settings for all engine components, especially head bolts. Maintain correct idle speed for fuel injection system. Check for rust in common areas like door sills and wheel arches.
📚 Vehicle History
Brand Heritage
Heritage Overview:
Porsche's reputation for engineering excellence, performance, and motorsport success
Model Evolution
Introduction Year:
1978
Updates For 1986:
Facelift model with revised front bumper, updated interior, and potential minor mechanical enhancements. Often referred to as the 'Series 3' 928.
Production
Production Period:
1978-1995
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Design Award:
Designer of the Year at the 1977 Turin Motor Show
Automotive Journalist Accolades:
Praised for its handling, comfort, and engineering by automotive press of the era
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