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PORSCHE 944 S S2 1982-1991 Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: 944 S / S2 Model Generation: 1st Generation (Type 944) Production Years Covered: 1982-1991 Codes Chassis Codes: Type 944 👋 Introduction Market Position Vehicle Class: Front-engine, rear-wheel-drive sports car / grand tourer Segment: Entry-level luxury sports coupe Competitive Analysis Key Competitors: Nissan 300ZX, Toyota Supra, Chevrolet Corvette (C4), BMW 3 Series (E30/E36), Ford Mustang Key Features Design Philosophy: Transaxle layout for near 50/50 weight distribution, aerodynamic styling, robust engineering Manual Utility: Essential resource for DIY enthusiasts and professional mechanics to maintain and repair the Porsche 944 S/S2 Value Proposition: Provides factory-level repair information, empowering owners to perform a wide range of tasks, saving on dealership service costs. 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, and Servicing Specific Models Covered: Porsche 944 S, Porsche 944 S2 Engine Variants Covered: 2.5L I4, 3.0L I4 Transmission Variants Covered: Manual Transmission, Automatic Transmission Page Count Estimated Page Count: Extensive (exact count not provided, but described as 'very comprehensive') Manual Type Type: Workshop Service Repair Manual Source: Likely an OEM or reputable aftermarket equivalent used by technicians Language Language: English Format Digital Format: PDF (DOWNLOAD) 📖 Manual Coverage Systems Covered Powertrain: Engine (Crankcase, Crankshaft, Piston, Lubrication, Cooling, Fuel, Exhaust, Emission Control), Clutch, Manual Transmission, Automatic Transmission, Differential, Transaxle Chassis And Suspension: Suspension, Axle, Brake System, Anti-lock System (ABS), Steering, Wheel, Tires, Alignment Body And Interior: Body, Accessories, Interior, Exterior, Heater and Ventilation, Air Conditioning, Wiper and Washer Electrical And Electronics: Starter, Power Supply, Cruise Control, Electronic Equipment, Wiring Diagrams Procedures Included Diagnostic Procedures: Detailed troubleshooting guides for various systems, fault code interpretation (where applicable) Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspection routines Repair Procedures: Step-by-step instructions for component removal, installation, and rebuilding Adjustment Procedures: Valve adjustments, clutch adjustments, brake bleeding, alignment specifications Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to major overhauls and diagnostics Visual Aids: Detailed exploded views, pictures, and diagrams to illustrate procedures Information Source: Authoritative, mirroring factory service information used by professional technicians 📊 Manual Specifications File Format File Type: PDF Printability: Fully printable (selected pages or whole manual) Searchability: Likely searchable text within the PDF document Print Quality Image Clarity: High quality, suitable for detailed visual reference Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Simulation: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Displacement 944 S: 2.5 Liters (2479 cc) Engine Configuration 944 S: Inline-4 Cylinder (I4), Dual Overhead Camshafts (DOHC), 16 Valves Engine Code 944 S: M44.03 (for S) Aspiration 944 S: Naturally Aspirated Horsepower 944 S: Approx. 188-190 hp (140-142 kW) Torque 944 S: Approx. 203-207 lb-ft (275-280 Nm) Engine Displacement 944 S2: 3.0 Liters (2990 cc) Engine Configuration 944 S2: Inline-4 Cylinder (I4), Dual Overhead Camshafts (DOHC), 16 Valves Engine Code 944 S2: M44.09 (for S2) Aspiration 944 S2: Naturally Aspirated Horsepower 944 S2: Approx. 208-211 hp (153-155 kW) Torque 944 S2: Approx. 207-210 lb-ft (280-285 Nm) Performance Compression Ratio 944 S: 10.2:1 Compression Ratio 944 S2: 10.6:1 Fuel System Fuel Delivery System: Bosch Motronic (Fuel Injection) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Ignition System: Electronic Ignition (Distributorless ignition on later models covered) 🔧 Transmission Standard Transmission Type 944 S: 5-Speed Manual Transaxle Optional Transmission Type 944 S2: 3-Speed Automatic Transaxle (Tiptronic optional on some later models) Features Transaxle Layout: Combined gearbox and differential unit at the rear axle for optimal weight distribution Clutch Type: Hydraulically operated, single dry plate clutch 📐 Dimensions Exterior Body Style: 2-Door Coupe Wheelbase: Approx. 94.5 inches (2400 mm) Length: Approx. 168.4 inches (4275 mm) Width: Approx. 67.9 inches (1725 mm) Height: Approx. 50.0 inches (1270 mm) Weights Curb Weight 944 S Manual: Approx. 2,976 lbs (1350 kg) Curb Weight 944 S2 Manual: Approx. 3,053 lbs (1385 kg) Gross Vehicle Weight Rating: Varies by specific model and options (refer to manual for exact figures) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data for these specific years/models by modern standards; focus on inherent Porsche safety engineering of the era. Active Features Anti Lock Brakes: ABS (Anti-lock Braking System) available as an option on some models, standard on S2. Traction Control: Not generally equipped with traction control in this generation. Passive Features Airbags: Driver-side airbag became standard during the later years of this generation. Seat Belts: Three-point inertia-reel seat belts Rollover Protection: Reinforced A-pillars and integrated roll bar behind the seats 💡 Technology Features Infotainment Audio System: Factory-installed cassette or radio systems, often with amplifier and speaker upgrades available. Display Technology: Basic analog gauges for instrumentation, no advanced digital displays or touchscreens. Driver Assistance Cruise Control: Available as an option on most models. Anti Lock Brakes: Covered under safety section, represents early electronic driver assistance. Connectivity Connectivity Features: Limited to power windows, mirrors, and optional features like power seats....
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PORSCHE 944 S S2 1982-1991 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 S / S2
Model Generation:
1st Generation (Type 944)
Production Years Covered:
1982-1991
Codes
Chassis Codes:
Type 944
👋 Introduction
Market Position
Vehicle Class:
Front-engine, rear-wheel-drive sports car / grand tourer
Segment:
Entry-level luxury sports coupe
Competitive Analysis
Key Competitors:
Nissan 300ZX, Toyota Supra, Chevrolet Corvette (C4), BMW 3 Series (E30/E36), Ford Mustang
Key Features
Design Philosophy:
Transaxle layout for near 50/50 weight distribution, aerodynamic styling, robust engineering
Manual Utility:
Essential resource for DIY enthusiasts and professional mechanics to maintain and repair the Porsche 944 S/S2
Value Proposition:
Provides factory-level repair information, empowering owners to perform a wide range of tasks, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, and Servicing
Specific Models Covered:
Porsche 944 S, Porsche 944 S2
Engine Variants Covered:
2.5L I4, 3.0L I4
Transmission Variants Covered:
Manual Transmission, Automatic Transmission
Page Count
Estimated Page Count:
Extensive (exact count not provided, but described as 'very comprehensive')
Manual Type
Type:
Workshop Service Repair Manual
Source:
Likely an OEM or reputable aftermarket equivalent used by technicians
Language
Language:
English
Format
Digital Format:
PDF (DOWNLOAD)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Crankcase, Crankshaft, Piston, Lubrication, Cooling, Fuel, Exhaust, Emission Control), Clutch, Manual Transmission, Automatic Transmission, Differential, Transaxle
Chassis And Suspension:
Suspension, Axle, Brake System, Anti-lock System (ABS), Steering, Wheel, Tires, Alignment
Body And Interior:
Body, Accessories, Interior, Exterior, Heater and Ventilation, Air Conditioning, Wiper and Washer
Electrical And Electronics:
Starter, Power Supply, Cruise Control, Electronic Equipment, Wiring Diagrams
Procedures Included
Diagnostic Procedures:
Detailed troubleshooting guides for various systems, fault code interpretation (where applicable)
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspection routines
Repair Procedures:
Step-by-step instructions for component removal, installation, and rebuilding
Adjustment Procedures:
Valve adjustments, clutch adjustments, brake bleeding, alignment specifications
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to major overhauls and diagnostics
Visual Aids:
Detailed exploded views, pictures, and diagrams to illustrate procedures
Information Source:
Authoritative, mirroring factory service information used by professional technicians
📊 Manual Specifications
File Format
File Type:
PDF
Printability:
Fully printable (selected pages or whole manual)
Searchability:
Likely searchable text within the PDF document
Print Quality
Image Clarity:
High quality, suitable for detailed visual reference
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Simulation:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement 944 S:
2.5 Liters (2479 cc)
Engine Configuration 944 S:
Inline-4 Cylinder (I4), Dual Overhead Camshafts (DOHC), 16 Valves
Engine Code 944 S:
M44.03 (for S)
Aspiration 944 S:
Naturally Aspirated
Horsepower 944 S:
Approx. 188-190 hp (140-142 kW)
Torque 944 S:
Approx. 203-207 lb-ft (275-280 Nm)
Engine Displacement 944 S2:
3.0 Liters (2990 cc)
Engine Configuration 944 S2:
Inline-4 Cylinder (I4), Dual Overhead Camshafts (DOHC), 16 Valves
Engine Code 944 S2:
M44.09 (for S2)
Aspiration 944 S2:
Naturally Aspirated
Horsepower 944 S2:
Approx. 208-211 hp (153-155 kW)
Torque 944 S2:
Approx. 207-210 lb-ft (280-285 Nm)
Performance
Compression Ratio 944 S:
10.2:1
Compression Ratio 944 S2:
10.6:1
Fuel System
Fuel Delivery System:
Bosch Motronic (Fuel Injection)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Ignition System:
Electronic Ignition (Distributorless ignition on later models covered)
🔧 Transmission
Standard
Transmission Type 944 S:
5-Speed Manual Transaxle
Optional
Transmission Type 944 S2:
3-Speed Automatic Transaxle (Tiptronic optional on some later models)
Features
Transaxle Layout:
Combined gearbox and differential unit at the rear axle for optimal weight distribution
Clutch Type:
Hydraulically operated, single dry plate clutch
📐 Dimensions
Exterior
Body Style:
2-Door Coupe
Wheelbase:
Approx. 94.5 inches (2400 mm)
Length:
Approx. 168.4 inches (4275 mm)
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 50.0 inches (1270 mm)
Weights
Curb Weight 944 S Manual:
Approx. 2,976 lbs (1350 kg)
Curb Weight 944 S2 Manual:
Approx. 3,053 lbs (1385 kg)
Gross Vehicle Weight Rating:
Varies by specific model and options (refer to manual for exact figures)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data for these specific years/models by modern standards; focus on inherent Porsche safety engineering of the era.
Active Features
Anti Lock Brakes:
ABS (Anti-lock Braking System) available as an option on some models, standard on S2.
Traction Control:
Not generally equipped with traction control in this generation.
Passive Features
Airbags:
Driver-side airbag became standard during the later years of this generation.
Seat Belts:
Three-point inertia-reel seat belts
Rollover Protection:
Reinforced A-pillars and integrated roll bar behind the seats
💡 Technology Features
Infotainment
Audio System:
Factory-installed cassette or radio systems, often with amplifier and speaker upgrades available.
Display Technology:
Basic analog gauges for instrumentation, no advanced digital displays or touchscreens.
Driver Assistance
Cruise Control:
Available as an option on most models.
Anti Lock Brakes:
Covered under safety section, represents early electronic driver assistance.
Connectivity
Connectivity Features:
Limited to power windows, mirrors, and optional features like power seats. No modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 12 months (refer to manual for exact interval and oil type)
Timing Belt Replacement:
Crucial maintenance item, typically recommended every 30,000-60,000 miles or 4-5 years, due to interference engine design. Manual will provide precise interval and procedure.
Spark Plug Replacement:
Refer to manual, generally around 30,000 miles depending on plug type.
Fluid Specifications
Engine Oil Type:
Porsche A40 or equivalent synthetic oil (e.g., SAE 5W-40 or 10W-40, depending on climate and specific engine variant - consult manual).
Engine Oil Capacity:
Approx. 5.5 - 6.5 Liters (5.8 - 6.9 US Quarts) with filter change (verify in manual).
Coolant Type:
Porsche approved coolant (e.g., G12 or equivalent ethylene glycol based coolant with corrosion inhibitors).
Brake Fluid Type:
DOT 4 High-Temperature Brake Fluid
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (SAE 75W-90 or 80W-90, specific viscosity varies based on temperature - consult manual).
Transmission Fluid Automatic:
Dexron III or equivalent ATF (refer to manual for precise specification and capacity).
Known Issues
Common Wear Items:
Timing belt, water pump, fuel injectors, clutch, suspension bushings, camshaft seals, rear main seal.
Potential Electrical Gremlins:
Degradation of wiring harnesses, aging electronic components, corrosion in connectors.
Engine Specifics:
The inline-4 engine is generally robust, but requires meticulous maintenance, especially the timing belt. Early models had potential balance shaft issues, but these were largely resolved by the S and S2.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Porsche is renowned for its performance-oriented sports cars and racing heritage.
Model Evolution
944 Lineage:
The 944 was developed from the 924, featuring a significantly revised chassis, suspension, and a powerful inline-4 engine. The S and S2 variants represented performance upgrades over the base 944.
944 S Introduction:
Introduced in 1985, the 944 S featured a 16-valve version of the 2.5L engine.
944 S2 Introduction:
Introduced in 1987, the 944 S2 featured a larger 3.0L 16-valve engine, along with cosmetic and chassis improvements (e.g., larger brakes, revised body kit).
Production
Manufacturing Location:
Neckarsulm, Germany
Production Duration:
1982-1991
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The 944 series was generally well-received by automotive journalists for its handling, balance, and performance, often praised for being a more practical alternative to the 911.
Performance Car Rankings:
Frequently featured in 'best sports car' lists of its era.
Certifications
Manual Certification:
Not applicable for this type of product; however, its content reflects OEM-level standards.
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