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Porsche 964 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 964 Codes Chassis Code: 964 Vin Prefix: WP0 👋 Introduction Market Position Market Segment: Luxury Sports Car Target Demographic: Enthusiasts, collectors, and discerning drivers valuing performance and heritage Competitive Analysis Key Competitors: Ferrari 348, Chevrolet Corvette C4, Lotus Esprit Key Features Automotive Era: Late 1980s/Early 1990s Performance Benchmark Design Philosophy: Evolutionary development of the iconic Porsche 911, introduction of modern technologies Manual Value Proposition: Empowers owners and technicians with expert-level knowledge for maintenance and repair, preventing costly errors and ensuring optimal performance 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital Download (PDF) Delivery Method: Instant Download Return Policy: 30-Day Money Back Guarantee 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, diagnosis, specifications Engine Management System: Fuel injection (Motech), ignition system, sensors, control modules, diagnostic procedures Transmission Manual: G50 Gearbox: disassembly, assembly, component replacement, fluid specifications, troubleshooting Transmission Automatic: Tiptronic (optional): operation, diagnosis, service procedures Drivetrain: Clutch, flywheel, driveshafts, differential, limited-slip differential (LSD) Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications Brakes: ABS system, hydraulic system, brake pads, rotors, calipers, bleeding procedures, specifications Steering: Power steering system, steering rack, linkages, diagnosis and repair Electrical System: Wiring diagrams, starter, alternator, battery, lighting, fuses, relays, diagnostic connectors Body And Chassis: Body panel removal and installation, structural repairs, rust prevention, underbody coatings HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Interior: Seat removal, dashboard, trim panels, interior electronics Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, belt inspections, and fluid checks Troubleshooting Diagnostics: Systematic diagnostic procedures for common and uncommon issues, error code interpretation Component Repair Overhaul: Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components Technical Specifications: Torque values, clearances, tolerances, fluid capacities, electrical resistance Wiring Diagrams: Comprehensive and color-coded wiring schematics for all electrical systems Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth Level: Comprehensive: from basic maintenance to complete engine and transmission rebuilds Target Audience: Professional Technicians and Experienced DIY Enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Printable (user choice of pages) Print Quality Image Resolution: High Resolution (suitable for clear viewing of diagrams and photos) Binding Type Binding Type Digital: N/A (Digital) Paper Type Paper Type Digital: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Displacement: 3.6 Liters (3600 cc) Engine Code: M64/01 (Carrera 2/4), M64/02 (Carrera 2/4, 1990-91), M64/03 (Carrera 2/4, 1992-94), M64/50 (Turbo) Performance Horsepower Carrera: 250 PS (247 hp) @ 6100 rpm Torque Carrera: 312 Nm (230 lb-ft) @ 4800 rpm Horsepower Turbo: 320 PS (316 hp) @ 5500 rpm (K26 Turbo) Torque Turbo: 450 Nm (332 lb-ft) @ 4500 rpm (K26 Turbo) Fuel System Fuel Injection System: Bosch Motronic (M2.10 for early models, M2.12 for later models) Fuel Type: Unleaded gasoline, premium octane (95 RON / 91 AKI recommended) Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Cooling System Cooling Method: Air-cooled (with oil cooling circuit) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual (G50/00, G50/03, G50/04, G50/20 for Turbo) Optional Transmission Type Optional: 4-speed Tiptronic Automatic (available from 1990 model year) Features Clutch Type: Single dry-plate, hydraulically operated Gear Ratios: Specific ratios vary by model year and transmission type, detailed in manual Transmission Fluid Type: API GL-4 or GL-5 gear oil (e.g., Mobil Mobilube HD 75W-90 or equivalent) 📐 Dimensions Exterior Length: Approx. 4250 mm (167.3 in) Width: Approx. 1775 mm (69.9 in) Height: Approx. 1310 mm (51.6 in) Wheelbase: Approx. 2272 mm (89.4 in) Weights Curb Weight Carrera: Approx. 1350 kg (2976 lbs) Curb Weight Turbo: Approx. 1470 kg (3241 lbs) Gross Vehicle Weight Rating: Varies by model, specified in manual 🛡️ Safety Features Ratings Crash Test Data: Limited formal crash testing by modern standards; robust Porsche engineering for its era Active Features ABS: Standard on most models from 1989, improved over production run Passive Features Airbags: Driver airbag standard from 1990 model year Seatbelts: Three-point inertia-reel seatbelts Chassis Construction: Monocoque construction with integrated safety cage elements 💡 Technology Features Infotainment Audio System: Factory installed premium sound systems (e.g., Blaupunkt, later Porsche Classic radios with modern features). Navigation: Optional navigation systems were available on later models, though rudimentary by modern standards. Driver Assistance Cruise Control: Standard on most models. All Wheel Drive: Carrera 4 models feature a viscous coupling AWD system for enhanced traction. Connectivity Diagnostic Port: OBD-I compliant, requiring specific diagnostic tools or adapters for advanced troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,200 miles) or 12 months, whichever comes first. However, enthusiasts often change more frequently. Major Service Interval: Typically around 40,000 km (25,000 miles) or 4 years, encompassing spark plugs, fuel filter, air filter, and drive belts. Fluid...
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Porsche 964 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
964
Codes
Chassis Code:
964
Vin Prefix:
WP0
👋 Introduction
Market Position
Market Segment:
Luxury Sports Car
Target Demographic:
Enthusiasts, collectors, and discerning drivers valuing performance and heritage
Competitive Analysis
Key Competitors:
Ferrari 348, Chevrolet Corvette C4, Lotus Esprit
Key Features
Automotive Era:
Late 1980s/Early 1990s Performance Benchmark
Design Philosophy:
Evolutionary development of the iconic Porsche 911, introduction of modern technologies
Manual Value Proposition:
Empowers owners and technicians with expert-level knowledge for maintenance and repair, preventing costly errors and ensuring optimal performance
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital Download (PDF)
Delivery Method:
Instant Download
Return Policy:
30-Day Money Back Guarantee
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, diagnosis, specifications
Engine Management System:
Fuel injection (Motech), ignition system, sensors, control modules, diagnostic procedures
Transmission Manual:
G50 Gearbox: disassembly, assembly, component replacement, fluid specifications, troubleshooting
Transmission Automatic:
Tiptronic (optional): operation, diagnosis, service procedures
Drivetrain:
Clutch, flywheel, driveshafts, differential, limited-slip differential (LSD)
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications
Brakes:
ABS system, hydraulic system, brake pads, rotors, calipers, bleeding procedures, specifications
Steering:
Power steering system, steering rack, linkages, diagnosis and repair
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, fuses, relays, diagnostic connectors
Body And Chassis:
Body panel removal and installation, structural repairs, rust prevention, underbody coatings
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Interior:
Seat removal, dashboard, trim panels, interior electronics
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, belt inspections, and fluid checks
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common and uncommon issues, error code interpretation
Component Repair Overhaul:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components
Technical Specifications:
Torque values, clearances, tolerances, fluid capacities, electrical resistance
Wiring Diagrams:
Comprehensive and color-coded wiring schematics for all electrical systems
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth Level:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds
Target Audience:
Professional Technicians and Experienced DIY Enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Printable (user choice of pages)
Print Quality
Image Resolution:
High Resolution (suitable for clear viewing of diagrams and photos)
Binding Type
Binding Type Digital:
N/A (Digital)
Paper Type
Paper Type Digital:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Displacement:
3.6 Liters (3600 cc)
Engine Code:
M64/01 (Carrera 2/4), M64/02 (Carrera 2/4, 1990-91), M64/03 (Carrera 2/4, 1992-94), M64/50 (Turbo)
Performance
Horsepower Carrera:
250 PS (247 hp) @ 6100 rpm
Torque Carrera:
312 Nm (230 lb-ft) @ 4800 rpm
Horsepower Turbo:
320 PS (316 hp) @ 5500 rpm (K26 Turbo)
Torque Turbo:
450 Nm (332 lb-ft) @ 4500 rpm (K26 Turbo)
Fuel System
Fuel Injection System:
Bosch Motronic (M2.10 for early models, M2.12 for later models)
Fuel Type:
Unleaded gasoline, premium octane (95 RON / 91 AKI recommended)
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Cooling System
Cooling Method:
Air-cooled (with oil cooling circuit)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual (G50/00, G50/03, G50/04, G50/20 for Turbo)
Optional
Transmission Type Optional:
4-speed Tiptronic Automatic (available from 1990 model year)
Features
Clutch Type:
Single dry-plate, hydraulically operated
Gear Ratios:
Specific ratios vary by model year and transmission type, detailed in manual
Transmission Fluid Type:
API GL-4 or GL-5 gear oil (e.g., Mobil Mobilube HD 75W-90 or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4250 mm (167.3 in)
Width:
Approx. 1775 mm (69.9 in)
Height:
Approx. 1310 mm (51.6 in)
Wheelbase:
Approx. 2272 mm (89.4 in)
Weights
Curb Weight Carrera:
Approx. 1350 kg (2976 lbs)
Curb Weight Turbo:
Approx. 1470 kg (3241 lbs)
Gross Vehicle Weight Rating:
Varies by model, specified in manual
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash testing by modern standards; robust Porsche engineering for its era
Active Features
ABS:
Standard on most models from 1989, improved over production run
Passive Features
Airbags:
Driver airbag standard from 1990 model year
Seatbelts:
Three-point inertia-reel seatbelts
Chassis Construction:
Monocoque construction with integrated safety cage elements
💡 Technology Features
Infotainment
Audio System:
Factory installed premium sound systems (e.g., Blaupunkt, later Porsche Classic radios with modern features).
Navigation:
Optional navigation systems were available on later models, though rudimentary by modern standards.
Driver Assistance
Cruise Control:
Standard on most models.
All Wheel Drive:
Carrera 4 models feature a viscous coupling AWD system for enhanced traction.
Connectivity
Diagnostic Port:
OBD-I compliant, requiring specific diagnostic tools or adapters for advanced troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first. However, enthusiasts often change more frequently.
Major Service Interval:
Typically around 40,000 km (25,000 miles) or 4 years, encompassing spark plugs, fuel filter, air filter, and drive belts.
Fluid Specifications
Engine Oil Specification:
Porsche A40 or Approved 0W-40, 5W-40 synthetic oil. Always consult the manual for specific viscosity based on climate.
Brake Fluid Specification:
DOT 4 or DOT 5.1 (check manual for specific type, DOT 5.1 is preferred for higher boiling point)
Coolant Specification:
Antifreeze/coolant mixture (e.g., Porsche G11 or G12 equivalent) with corrosion inhibitors, typically 50/50 mix.
Known Issues
Worn Valve Guides:
Can lead to oil consumption and blue smoke on startup. Common on higher mileage engines.
Cracked Engine Case Seams:
Potential for oil leaks, particularly on early 3.6L engines. Requires careful inspection and potential repair.
Oil Cooler Leaks:
Hoses and connections can degrade over time, leading to oil leaks.
ABS Sensor Failure:
Common failure point leading to ABS warning light and loss of ABS function.
Interior Creaks And Rattles:
Typical for vehicles of this age, often exacerbated by suspension and chassis flex.
Parts Catalog Reference
Porsche Part Numbering:
Manual provides detailed part numbers for all components, essential for accurate ordering.
📚 Vehicle History
Brand Heritage
Brand Foundation:
Founded by Ferdinand Porsche in 1931, renowned for automotive engineering and motorsport success.
Model Evolution
Predecessor:
Porsche 911 (G-Series)
Successor:
Porsche 993
Key Innovations:
Introduction of Tiptronic automatic transmission, coil springs replacing torsion bars, improved aerodynamics, and enhanced engine management.
Production
Production Years:
1988-1994
Production Variants:
Carrera 2 (2WD Coupe, Targa, Cabriolet), Carrera 4 (AWD Coupe, Targa, Cabriolet), Turbo (964 Turbo 3.3, Turbo S), RS, Speedster, Anniversary models.
Manufacturing Location:
Stuttgart, Germany (Zuffenhausen Plant)
🏆 Awards & Recognition
Recognitions
Automotive Journal Acclaim:
Consistently praised by automotive publications for its driving dynamics, performance, and timeless design.
Collectible Status:
Considered a highly collectible modern classic, appreciating in value for well-maintained examples.
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