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PORSCHE CAYMAN 2005-2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Generation: 987 Model Years: 2005, 2006, 2007, 2008 Codes Chassis Code: 987 Engine Codes: MA1.01 (2.7L), MA1.02 (3.4L) 👋 Introduction Market Position Vehicle Segment: Mid-engine sports car, premium segment Competitive Analysis Competitors: Chevrolet Corvette (C6), Nissan 350Z/370Z, BMW Z4 (E85/E86), Audi TT, Mercedes-Benz SLK (R171) Key Features Driving Dynamics: Renowned for precise handling, balanced chassis, and driver-focused cockpit. Design Philosophy: Emphasizes lightweight construction and aerodynamic efficiency, characteristic of Porsche's sports car heritage. Manual Value Proposition Target Audience: DIY enthusiasts, independent repair shops, Porsche owners seeking detailed technical information. Usefulness: Enables owners to perform maintenance, diagnose issues, and carry out repairs efficiently, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Porsche Cayman (987 chassis) Model Variants Covered: Cayman (2.7L), Cayman S (3.4L) Page Count Estimated Page Count: Thousands (typical for full service manuals, specific number not provided in product info) Manual Type Type: Full Service and Repair Manual Language Language: English Format Delivery Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control systems (ECU/DME) Transmission Drivetrain: Manual transmission (G97), PDK (Tiptronic S) transmission (where applicable for later models, though initial focus is manual), clutch, driveshafts, differential Chassis Suspension: Front and rear suspension, steering system, wheel alignment, shock absorbers, springs, control arms Brakes: Brake system components (calipers, rotors, lines, master cylinder), ABS, PSM (Porsche Stability Management) Electrical Electronics: Wiring diagrams, battery, alternator, starter, lighting system, instrument cluster, HVAC controls, infotainment, body control modules, diagnostic trouble codes (DTCs) Body Interior: Body panels, doors, hood, trunk, interior trim, seats, airbags, glass, seals Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs, brake fluid), fluid checks and changes, belt inspections and replacement Troubleshooting: Diagnostic procedures, common fault identification, troubleshooting charts, symptom-based repair guidance Repair Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly; full engine rebuild procedures, transmission overhauls, suspension component replacement Diagnostics: OBD-II system diagnosis, reading and interpreting diagnostic trouble codes, using specialized diagnostic tools (though specific tool mentions not in product info) Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete vehicle disassembly and rebuild, including detailed diagnostics and specifications. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip (for unzipping) Compatibility: All Versions of Windows & Mac Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type Base: Naturally Aspirated Flat-Six (Boxer) Displacement Base: 2.7 Liters (2687 cc) Horsepower Base: 245 hp @ 6500 rpm Torque Base: 273 Nm (201 lb-ft) @ 4600-6000 rpm Performance Engine Type S: Naturally Aspirated Flat-Six (Boxer) Displacement S: 3.4 Liters (3387 cc) Horsepower S: 295 hp @ 6200 rpm Torque S: 340 Nm (251 lb-ft) @ 4400-6000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with electronic throttle control (ETC) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Type Standard: 6-speed Manual Transmission (Porsche G97) Optional Type Optional: 5-speed Tiptronic S Automatic Transmission (Market dependent and sometimes referred to as PDK in later generations, but this generation commonly used Tiptronic S) Features Clutch Type: Dry single-plate clutch (for manual) Transmission Fluid Type: Porsche Part No. 000 043 204 70 (G 052 145 A2) or equivalent for manual, ATF for Tiptronic S (specific part numbers detailed in manual) 📐 Dimensions Exterior Length: Approx. 4427 mm (174.3 in) Width: Approx. 1801 mm (70.9 in) Height: Approx. 1301 mm (51.2 in) Wheelbase: Approx. 2415 mm (95.1 in) Cargo Cargo Volume Frunk: Approx. 150 Liters (5.3 cu ft) Cargo Volume Rear: Approx. 260 Liters (9.2 cu ft) Weights Curb Weight Base: Approx. 1330 kg (2932 lbs) Curb Weight S: Approx. 1370 kg (3020 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Not specifically tested by major US agencies like NHTSA for this model, but designed to meet European safety standards. Porsche is known for robust safety structures. Active Features Stability Control: Porsche Stability Management (PSM), Traction Control (ASR) Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Driver and passenger front airbags, side airbags (thorax airbags integrated into seats) Structure: High-strength steel safety cage, front and rear crumple zones 💡 Technology Features Infotainment Head Unit: Porsche CDR 24 or Bose High-End Sound System optional; features include AM/FM radio, CD player, and optional navigation module. Driver Assistance Driver Assistance Systems: Porsche Stability Management (PSM), optional ParkAssist (parking sensors). Connectivity Connectivity Options: Optional Bluetooth hands-free phone interface. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 1 year, whichever comes first. Specific intervals may vary based on driving conditions and can be found in the manual. Brake Fluid Change: Every 2...
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PORSCHE CAYMAN 2005-2008 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Generation:
987
Model Years:
2005, 2006, 2007, 2008
Codes
Chassis Code:
987
Engine Codes:
MA1.01 (2.7L), MA1.02 (3.4L)
👋 Introduction
Market Position
Vehicle Segment:
Mid-engine sports car, premium segment
Competitive Analysis
Competitors:
Chevrolet Corvette (C6), Nissan 350Z/370Z, BMW Z4 (E85/E86), Audi TT, Mercedes-Benz SLK (R171)
Key Features
Driving Dynamics:
Renowned for precise handling, balanced chassis, and driver-focused cockpit.
Design Philosophy:
Emphasizes lightweight construction and aerodynamic efficiency, characteristic of Porsche's sports car heritage.
Manual Value Proposition
Target Audience:
DIY enthusiasts, independent repair shops, Porsche owners seeking detailed technical information.
Usefulness:
Enables owners to perform maintenance, diagnose issues, and carry out repairs efficiently, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Porsche Cayman (987 chassis)
Model Variants Covered:
Cayman (2.7L), Cayman S (3.4L)
Page Count
Estimated Page Count:
Thousands (typical for full service manuals, specific number not provided in product info)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control systems (ECU/DME)
Transmission Drivetrain:
Manual transmission (G97), PDK (Tiptronic S) transmission (where applicable for later models, though initial focus is manual), clutch, driveshafts, differential
Chassis Suspension:
Front and rear suspension, steering system, wheel alignment, shock absorbers, springs, control arms
Brakes:
Brake system components (calipers, rotors, lines, master cylinder), ABS, PSM (Porsche Stability Management)
Electrical Electronics:
Wiring diagrams, battery, alternator, starter, lighting system, instrument cluster, HVAC controls, infotainment, body control modules, diagnostic trouble codes (DTCs)
Body Interior:
Body panels, doors, hood, trunk, interior trim, seats, airbags, glass, seals
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs, brake fluid), fluid checks and changes, belt inspections and replacement
Troubleshooting:
Diagnostic procedures, common fault identification, troubleshooting charts, symptom-based repair guidance
Repair Rebuild:
Step-by-step instructions for component disassembly, repair, and reassembly; full engine rebuild procedures, transmission overhauls, suspension component replacement
Diagnostics:
OBD-II system diagnosis, reading and interpreting diagnostic trouble codes, using specialized diagnostic tools (though specific tool mentions not in product info)
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete vehicle disassembly and rebuild, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for unzipping)
Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type Base:
Naturally Aspirated Flat-Six (Boxer)
Displacement Base:
2.7 Liters (2687 cc)
Horsepower Base:
245 hp @ 6500 rpm
Torque Base:
273 Nm (201 lb-ft) @ 4600-6000 rpm
Performance
Engine Type S:
Naturally Aspirated Flat-Six (Boxer)
Displacement S:
3.4 Liters (3387 cc)
Horsepower S:
295 hp @ 6200 rpm
Torque S:
340 Nm (251 lb-ft) @ 4400-6000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with electronic throttle control (ETC)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Type Standard:
6-speed Manual Transmission (Porsche G97)
Optional
Type Optional:
5-speed Tiptronic S Automatic Transmission (Market dependent and sometimes referred to as PDK in later generations, but this generation commonly used Tiptronic S)
Features
Clutch Type:
Dry single-plate clutch (for manual)
Transmission Fluid Type:
Porsche Part No. 000 043 204 70 (G 052 145 A2) or equivalent for manual, ATF for Tiptronic S (specific part numbers detailed in manual)
📐 Dimensions
Exterior
Length:
Approx. 4427 mm (174.3 in)
Width:
Approx. 1801 mm (70.9 in)
Height:
Approx. 1301 mm (51.2 in)
Wheelbase:
Approx. 2415 mm (95.1 in)
Cargo
Cargo Volume Frunk:
Approx. 150 Liters (5.3 cu ft)
Cargo Volume Rear:
Approx. 260 Liters (9.2 cu ft)
Weights
Curb Weight Base:
Approx. 1330 kg (2932 lbs)
Curb Weight S:
Approx. 1370 kg (3020 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not specifically tested by major US agencies like NHTSA for this model, but designed to meet European safety standards. Porsche is known for robust safety structures.
Active Features
Stability Control:
Porsche Stability Management (PSM), Traction Control (ASR)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (thorax airbags integrated into seats)
Structure:
High-strength steel safety cage, front and rear crumple zones
💡 Technology Features
Infotainment
Head Unit:
Porsche CDR 24 or Bose High-End Sound System optional; features include AM/FM radio, CD player, and optional navigation module.
Driver Assistance
Driver Assistance Systems:
Porsche Stability Management (PSM), optional ParkAssist (parking sensors).
Connectivity
Connectivity Options:
Optional Bluetooth hands-free phone interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 1 year, whichever comes first. Specific intervals may vary based on driving conditions and can be found in the manual.
Brake Fluid Change:
Every 2 years regardless of mileage.
Spark Plug Replacement:
Around 60,000 miles, or as per specific engine variant and manual recommendation.
Fluid Specifications
Engine Oil Specification:
Porsche A40 or C30 approved synthetic oil, viscosity typically 0W-40 or 5W-40. Exact specification is critical and listed in the manual.
Coolant Specification:
Porsche approved G12 or G12 Plus coolant (e.g., Porsche Part No. 000 043 301 44).
Power Steering Fluid:
Hydraulic fluid (Pentosin CHF 11S or equivalent, detailed in manual).
Known Issues
Common Wear Items:
Clutch wear, rear main seal leaks, IMS bearing (though less prevalent in Cayman than early Boxster models, still a consideration), suspension bushings, ignition coils.
Maintenance Alerts:
Regular checks of coolant levels and oil pressure are crucial. IMS bearing health should be monitored. Variocam solenoid issues can occur.
📚 Vehicle History
Brand Heritage
Founding Philosophy:
Porsche's legacy is built on motorsport success and the creation of pure, driver-focused sports cars.
Model Evolution
Cayman Introduction:
Introduced in 2005 as a coupe variant of the Boxster, positioned as a more affordable and accessible Porsche sports car.
Generation 987:
The 987 generation marked a significant redesign from the 986 Boxster, sharing many components but with distinct styling and improved performance.
Production
Manufacturing Location:
Finland (Valmet Automotive) and later Zuffenhausen, Germany
🏆 Awards & Recognition
Recognitions
Editor Pick Awards:
Often praised by automotive publications for its handling and driver engagement, frequently appearing on 'best sports car' lists.
Performance Rankings:
Consistently ranked highly for track performance and roadholding within its class.
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