Proton Wira Persona Engine 1996-2005 Service Repair Workshop Manual Pdf
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🏷️ Basic Information
Identification
Make:
Proton
Model:
Wira / Persona
Covered Years:
1996-2005
Codes
Chassis Codes:
C90/C98 (Wira), C97 (Persona)
👋 Introduction
Market Position
Target Audience:
Proton Wira/Persona owners, DIY enthusiasts, independent repair shops
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information at a fraction of the cost of dealership service, enabling owners to perform maintenance and repairs themselves.
Key Features
Data Source:
Factory original service documentation
Content Quality:
Detailed photos, diagrams, exploded views, and step-by-step instructions mirroring professional technician resources.
📋 Manual Details
Coverage Areas
Primary Regions:
Global (especially Asia)
Language:
English
Page Count
Estimated Pages:
Hundreds (specific count not provided, but indicated as extensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Format
File Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, timing belt/chain, lubrication system, cooling system
Fuel System:
Fuel injection (MPI/SPI), fuel pump, injectors, fuel tank, lines, emissions control (EVAP)
Ignition System:
Spark plugs, coils, distributor (if applicable), ECU control
Transmission Manual:
Clutch system, gearbox (overhaul, removal/installation), shift linkage
Transmission Automatic:
ATF system, valve body, torque converter, gearbox overhaul (if applicable for variants)
Drivetrain:
Driveshafts, CV joints, differential (if applicable)
Suspension:
Front suspension (MacPherson strut), rear suspension (multi-link/torsion beam depending on variant), shock absorbers, springs, control arms, bushings
Steering:
Power steering system, steering rack/box, column, tie rods
Brakes:
Front disc brakes, rear drum/disc brakes, ABS (if equipped), hydraulic system, master cylinder, calipers, brake pads/shoes
Electrical System:
Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, windows, interior trim, bumpers, structural components
HVAC:
Air conditioning system, heater core, ventilation system
Body Electrical:
Power windows, central locking, mirrors, wipers, horn
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake pad replacement
Troubleshooting:
Diagnostic flowcharts for common symptoms (e.g., hard starting, rough idle, braking issues)
Repair:
Component removal, installation, and overhaul for all major systems
Diagnostics:
OBD-II code interpretation (if applicable), basic electrical testing procedures
Specifications:
Torque specifications for critical fasteners, fluid capacities, engine timings, valve clearances
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Detail Level:
Detailed step-by-step instructions with hundreds of photos and diagrams
📊 Manual Specifications
File Format
Searchability:
Likely text-searchable PDF (typical for professional manuals)
Print Quality
Printability:
Fully printable (single pages or entire manual)
Binding Type
Digital Access:
Lifetime access, usable on multiple devices/computers
Paper Type
Media Type:
Digital (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
4G13, 4G15, 4G91, 4G92, 4G93 (Mitsubishi derived engines)
Displacement Examples:
1.3L, 1.5L, 1.6L, 1.8L (depending on specific engine)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Induction Type:
Multi-Point Fuel Injection (MPI) or Single-Point Fuel Injection (SPI) depending on model year and engine
🔧 Transmission
Standard
Transmission Type Examples:
5-speed Manual Transmission (5MT)
Optional
Transmission Type Examples:
4-speed Automatic Transmission (4AT)
Features
Transmission Fluid Type:
Refer to specific engine/transmission variant in manual (e.g., API GL-4 for manual, ATF SP-III or equivalent for automatic)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Weights
Curb Weight Range:
Approx. 1050-1150 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Information:
Limited public crash test data available for this era of Proton vehicles, manual would cover vehicle safety systems if equipped.
Active Features
ABS:
Available on higher trims/later models
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional/unavailable on some variants
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, cassette player, optional CD player; manual covers installation and basic troubleshooting of these components.
Driver Assistance
ABS:
Anti-lock Braking System available on select models, detailed in the manual's braking system section.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km or 6-12 months, refer to manual for specific interval and oil type.
Timing Belt Replacement:
Recommended every 60,000 - 100,000 km or 4-5 years (critical for engine integrity, consult manual for exact interval based on engine)
Fluid Specifications
Engine Oil Viscosity Examples:
10W-30, 10W-40, 5W-30 (refer to manual for specific engine and climate recommendations)
Coolant Type:
Ethylene Glycol based coolant (typically a 50/50 mix with distilled water)
Known Issues
Common Wear Items:
Worn suspension bushings, aging rubber hoses, power steering pump leaks, window regulator failure, radiator corrosion
Engine Specific Concerns:
Timing belt failure (if not replaced on schedule), oil leaks from gaskets, overheating issues due to cooling system maintenance
📚 Vehicle History
Brand Heritage
Manufacturer:
Proton (Malaysia)
Model Evolution
Platform Origin:
Based on the Mitsubishi Lancer (CC platform) and Mitsubishi Mirage (CJ platform)
Production
Manufacturing Locations:
Malaysia
🏆 Awards & Recognition
Recognitions
Market Awards:
While specific awards for this model are scarce in global media, the Wira/Persona was a significant player in Southeast Asian markets, known for its value and practicality.
Provides comprehensive factory-level repair information at a fraction of the cost of dealership service, enabling owners to perform maintenance and repairs themselves.
Key Features
Data Source:
Factory original service documentation
Content Quality:
Detailed photos, diagrams, exploded views, and step-by-step instructions mirroring professional technician resources.
📋 Manual Details
Coverage Areas
Primary Regions:
Global (especially Asia)
Language:
English
Page Count
Estimated Pages:
Hundreds (specific count not provided, but indicated as extensive)
Timing belt failure (if not replaced on schedule), oil leaks from gaskets, overheating issues due to cooling system maintenance
📚 Vehicle History
Brand Heritage
Manufacturer:
Proton (Malaysia)
Model Evolution
Platform Origin:
Based on the Mitsubishi Lancer (CC platform) and Mitsubishi Mirage (CJ platform)
Production
Manufacturing Locations:
Malaysia
🏆 Awards & Recognition
Recognitions
Market Awards:
While specific awards for this model are scarce in global media, the Wira/Persona was a significant player in Southeast Asian markets, known for its value and practicality.
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