This comprehensive repair manual provides detailed instructions and illustrations for servicing your 2004-2007 Honda Rancher 400 ATV. Covering all model variations, the manual offers comprehensive guidance on complete tear-down and rebuild procedures, including detailed part diagrams, torque specifications, and maintenance schedules. It also includes troubleshooting tips and solutions for common problems, helping you diagnose and repair issues with confidence. This manual serves as a valuable resource for both experienced mechanics and DIY enthusiasts, ensuring you have the information needed to keep your Rancher 400 running smoothly and reliably.

The Honda Rancher 400, a celebrated ATV model that spanned several generations, holds a prominent place in the off-roading world. Introduced in 2004 and continuing through 2007, the TRX400, as it was also known, built upon the legacy of its predecessor, offering a reliable and capable machine for diverse terrains and activities. This ATV was designed with an emphasis on practicality and durability, featuring a rugged construction and a powerful 399cc liquid-cooled, four-stroke single-cylinder engine. The Rancher 400 boasted a comfortable riding position thanks to its ergonomically designed seat and handlebars, making it suitable for long rides and varied trails. Its independent front suspension and rear swingarm suspension system provided excellent handling and a smooth ride over rough terrain. The ATV also featured a four-wheel drive system, which offered enhanced traction and maneuverability in demanding conditions. The Rancher 400's reputation for reliability, dependability, and ease of maintenance solidified its status as a popular choice for work and leisure. Its spacious cargo bed, capable of carrying substantial loads, made it ideal for tasks such as hauling firewood or supplies. Additionally, the ATV's versatility extended to recreational riding, with its robust construction and responsive handling allowing riders to tackle challenging trails and engage in adventurous activities. The Rancher 400 also came equipped with a host of user-friendly features. These included a digital instrument panel, providing vital information such as speed, engine rpm, and fuel level. The ATV's electric start system ensured a hassle-free ignition, further enhancing its user-friendliness. The widespread popularity of the Rancher 400 solidified its position as a reliable and capable workhorse for various applications, making it a favorite among both recreational riders and those seeking a dependable ATV for utility tasks.