The Rover 800 Series, produced from 1986 to 1999, represents a significant chapter in Rover's history, positioned within the executive car segment. Designed by David Bache, this model is recognized for its distinctive wedge-shaped profile and aerodynamic styling, a departure from previous Rover aesthetics. Available in variants such as the 820, 825, and 827, it offered a blend of luxury, performance, and refinement, often competing with established German and European luxury sedans. The series utilized both Rover's inline-four engines and Honda-derived V6 powertrains, paired with manual and automatic transmissions, including advanced electronic control for automatic gearboxes on higher trims. Its interior prioritized comfort and quality, featuring advanced amenities for its time, and it was offered in both saloon and hatchback body styles, with premium trims like Vanden Plas and Sterling. This comprehensive Workshop Service Manual provides essential information for the maintenance and repair of the Rover 800 Series, covering models from 1986 through 1999. The manual details procedures for all major systems, including engine diagnosis and overhaul, fuel and ignition systems, cooling, exhaust, transmission, drivetrain, suspension, steering, brakes, and the electrical system. It also covers body and chassis work, HVAC, and interior components. Within its 265 pages, owners and technicians will find detailed guidance on scheduled maintenance, repair procedures, disassembly and assembly, adjustments, and troubleshooting. Critical technical data, specifications, and known issues are also included, ensuring a thorough understanding for effective upkeep and repair of these vehicles. 🏷️ Basic Information Identification Make: Rover Model: 800 Series Model Variants: 820, 825, 827 Generation: First Generation (XW) Codes Chassis Code: XW 👋 Introduction Market Position Segment: Executive car segment, offering a blend of luxury, performance, and sophisticated styling for its era. Competitive Analysis Competitors: Competed against models such as the Ford Granada/Scorpio, Vauxhall Carlton/Senator, Peugeot 605, Citroën XM, and German luxury sedans like the BMW 5 Series and Mercedes-Benz E-Class. Key Features Styling: Designed by David Bache, known for its distinctive wedge-shaped profile and aerodynamic lines, a departure from previous Rover designs. Powertrain: Featured Honda-derived V6 engines (PG1 and PG2 transmissions) and Rover's own inline-four engines, offering refined performance. Luxury: Prioritized comfort and refinement with a focus on interior quality, advanced features for the time, and a smooth ride. 📋 Manual Details Coverage Areas Applicable Years: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Total Pages: 265 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine diagnosis, removal, installation, overhaul, and tuning for all specified variants. Fuel System: Fuel injection systems (Bosch, Lucas), fuel pumps, injectors, fuel lines, and emissions control. Ignition System: Distributorless ignition systems, coil packs, sensors, and electronic control modules. Cooling System: Radiator, water pump, thermostat, fan operation, coolant specifications, and pressure testing. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, and emission control components. Transmission: Manual and automatic transmission diagnosis, removal, installation, overhaul, fluid specifications, and shift control. Drivetrain: Front-wheel drive system, driveshafts, CV joints, and differential. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures, and specifications. Steering: Power steering system, steering rack, pump, fluid specifications, and troubleshooting. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures, and component replacement. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, and electrical component testing. Body And Chassis: Body panel removal and installation, door mechanisms, glass replacement, rust prevention, and structural components. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, components, refrigerant handling, and service. Interior: Seat removal and installation, dashboard disassembly, trim panel replacement, and interior component repair. Diagnostics: Comprehensive troubleshooting guides, diagnostic trouble codes (DTCs), and testing procedures for all systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups, and preventative maintenance. Repair: Detailed step-by-step repair instructions for all major components and systems. Disassembly Assembly: Complete procedures for removing, disassembling, inspecting, and reassembling vehicle components. Adjustments: Precise adjustment procedures for various systems, including engine timing, brake adjustments, and alignment. Troubleshooting: Systematic diagnostic approaches to identify and resolve common and complex vehicle problems. Technical Data: Includes critical service data, specifications, tightening torques, wear limits, and diagnostic parameters. Technical Depth Depth: Comprehensive, covering everything from basic DIY maintenance to in-depth engine and transmission overhauls. 📊 Manual Specifications File Format Readability: High-resolution PDF, ensuring clarity of text and diagrams. Adobe Reader required. Print Quality Printable: Yes, all pages are fully printable for convenient workshop use. Binding Type Digital Format: Instant Download PDF, no physical product or shipping required. Paper Type Digital Quality: Digitally rendered, providing clear illustrations and detailed text. ⚙️ Engine Specifications Primary Engine Engine 820 I: 2.0L (1994cc) Rover M-Series I4, 85 kW (114 hp) @ 5500 rpm, 174 Nm (128 lb-ft) @ 3500 rpm Engine 820 Sli/Si: 2.0L (1994cc)...