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Rover 800 Series 827 1986-1999 WSM Service Manual Repair

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$133.00
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🏷️ Basic Information Identification Make: Rover Model: 800 Series Variant: 827 Production Years Covered: 1986-1999 Codes Platform Code: R17 Generation Generation Name: First Generation (SD1 successor) 👋 Introduction Market Position Vehicle Class: Executive car Segment Target: BMW 5 Series, Mercedes-Benz E-Class, Audi 100 Competitive Analysis Key Competitors Early Models: Ford Scorpio, Peugeot 605, Volvo 240/740 Key Features Design Inspiration: Styling influence from Italian design house Italdesign Giugiaro Powertrain Highlights: Honda J-series V6 engine for the 827 variant Trim Levels: Various trims including Sterling (luxury focused) 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and maintenance Page Count Estimated Page Count: Likely over 1000 pages (typical for full WSM) Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: All aspects of the 2.7L V6 engine (PG1 transmission specific) Transmission: Automatic (Jatco) and Manual (PG1) transmissions Chassis: Suspension, steering, brakes (including ABS where applicable) Electrical: Full wiring diagrams, lighting, ignition, starting, charging, diagnostics Bodywork: Body panels, interior trim, glass, doors, locks HVAC: Heating, ventilation, and air conditioning systems Fuel System: Fuel injection, fuel pump, lines, and emissions control Cooling System: Radiator, thermostat, coolant flow, fans Exhaust System: Exhaust manifold, catalytic converter, mufflers Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement Engine Repair: Overhauls, head gasket replacement, timing belt/chain service, piston/ring replacement Transmission Repair: Clutch replacement, gearbox rebuild, torque converter service, automatic transmission diagnostics Brake System Repair: Pad/shoe replacement, caliper/cylinder overhaul, bleeding, ABS diagnostics Electrical Diagnostics: Troubleshooting wiring faults, component testing, ECU diagnosis Suspension And Steering Repair: Component replacement (shocks, struts, ball joints, tie rods), alignment procedures Body And Interior Repair: Panel replacement, trim fitting, glass installation Technical Depth Diagnostics: Detailed diagnostic procedures, fault codes, troubleshooting charts Specifications: Torque values, clearances, fluid types, capacities, electrical resistance Rebuilds: Complete engine and transmission rebuild procedures Illustrations: Step-by-step diagrams, exploded views, and component illustrations Wiring Diagrams: Comprehensive, detailed wiring schematics for all systems 📊 Manual Specifications File Format Print Quality: Full printable pages, high resolution Print Quality Searchability: Likely searchable PDF text (depending on original scan quality) Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) Requirements Software Requirements: Adobe Acrobat Reader or compatible PDF viewer Compatibility: Windows and Mac operating systems Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Code: PG1 (Manual Transmission) / Jatco (Automatic Transmission) Engine Details Engine Type: Naturally aspirated V6, SOHC (initially) and DOHC (later revisions) Displacement: 2675 cc (2.7 Liters) Performance Horsepower Early Models: Approx. 168-177 bhp (depending on market and configuration) Torque Early Models: Approx. 160-165 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Premium) Engine Internals Bore X Stroke: 82.7 mm x 82.7 mm (approx.) Compression Ratio: 9.5:1 to 10.0:1 (depending on model year/engine variant) 🔧 Transmission Standard Transmission Manual Transmission Type: Rover PG1 5-speed manual Optional Transmission Automatic Transmission Type: Jatco 4-speed automatic (e.g., J4AEL) Features Transmission Fluid Manual: MTF 97315 (API GL-4, SAE 75W/90) Transmission Fluid Automatic: Jatco Automatic Transmission Fluid (ATF) or Dexron II/III compatible 📐 Dimensions Exterior Body Styles: 4-door Saloon, 5-door Hatchback (R8, often called 'Brooklands') Length: Approx. 4760-4800 mm (Saloon), 4810-4840 mm (Hatchback) Width: Approx. 1770-1790 mm Height: Approx. 1400-1430 mm Weights Curb Weight: Approx. 1450-1550 kg Gross Vehicle Weight: Approx. 1900-2000 kg 🛡️ Safety Features Ratings E Ncap Rating: Not independently tested by Euro NCAP in modern format during its primary production run. Active Features ABS: Available as an option on later models Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional Seatbelts: Pre-tensioning front seatbelts Body Structure: Designed with crumple zones and reinforced passenger cell 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, optional CD players on later models Climate Control: Optional automatic climate control on higher trim levels (e.g., Sterling) Driver Assistance Cruise Control: Available as an option on many models Connectivity Car Phone: Pre-wiring for car phones or factory fitted mobile phones on top trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 12,000 miles or 12 months (whichever comes first) Timing Belt Interval: Every 60,000 miles or 5 years (critical for V6 engine) Fluid Specifications Engine Oil Specification: API SG/SH, ACEA A2/A3, SAE 10W/40 or 5W/40 (depending on climate) Coolant Specification: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water Brake Fluid Specification: DOT 4 Known Issues Electrical Gremlins: Common for older British cars, can affect various systems (lighting, central locking) Suspension Wear: Wear on bushes and ball joints, especially front end components Head Gasket Failure: Potential issue, especially with early V6 engines if maintenance is neglected. Rust: Wheel arches, sills, and boot lid are common areas for corrosion 📚 Vehicle History Brand Heritage Rover History Context: Successor to the Rover SD1, designed to be a...
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Rover 800 Series 827 1986-1999 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Rover
Model:
800 Series
Variant:
827
Production Years Covered:
1986-1999
Codes
Platform Code:
R17
Generation
Generation Name:
First Generation (SD1 successor)
👋 Introduction
Market Position
Vehicle Class:
Executive car
Segment Target:
BMW 5 Series, Mercedes-Benz E-Class, Audi 100
Competitive Analysis
Key Competitors Early Models:
Ford Scorpio, Peugeot 605, Volvo 240/740
Key Features
Design Inspiration:
Styling influence from Italian design house Italdesign Giugiaro
Powertrain Highlights:
Honda J-series V6 engine for the 827 variant
Trim Levels:
Various trims including Sterling (luxury focused)
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, repair, and maintenance
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for full WSM)
Manual Type
Manual Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All aspects of the 2.7L V6 engine (PG1 transmission specific)
Transmission:
Automatic (Jatco) and Manual (PG1) transmissions
Chassis:
Suspension, steering, brakes (including ABS where applicable)
Electrical:
Full wiring diagrams, lighting, ignition, starting, charging, diagnostics
Bodywork:
Body panels, interior trim, glass, doors, locks
HVAC:
Heating, ventilation, and air conditioning systems
Fuel System:
Fuel injection, fuel pump, lines, and emissions control
Cooling System:
Radiator, thermostat, coolant flow, fans
Exhaust System:
Exhaust manifold, catalytic converter, mufflers
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement
Engine Repair:
Overhauls, head gasket replacement, timing belt/chain service, piston/ring replacement
Transmission Repair:
Clutch replacement, gearbox rebuild, torque converter service, automatic transmission diagnostics
Brake System Repair:
Pad/shoe replacement, caliper/cylinder overhaul, bleeding, ABS diagnostics
Electrical Diagnostics:
Troubleshooting wiring faults, component testing, ECU diagnosis
Suspension And Steering Repair:
Component replacement (shocks, struts, ball joints, tie rods), alignment procedures
Body And Interior Repair:
Panel replacement, trim fitting, glass installation
Technical Depth
Diagnostics:
Detailed diagnostic procedures, fault codes, troubleshooting charts
Specifications:
Torque values, clearances, fluid types, capacities, electrical resistance
Rebuilds:
Complete engine and transmission rebuild procedures
Illustrations:
Step-by-step diagrams, exploded views, and component illustrations
Wiring Diagrams:
Comprehensive, detailed wiring schematics for all systems
📊 Manual Specifications
File Format
Print Quality:
Full printable pages, high resolution
Print Quality
Searchability:
Likely searchable PDF text (depending on original scan quality)
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe Acrobat Reader or compatible PDF viewer
Compatibility:
Windows and Mac operating systems
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code:
PG1 (Manual Transmission) / Jatco (Automatic Transmission)
Engine Details
Engine Type:
Naturally aspirated V6, SOHC (initially) and DOHC (later revisions)
Displacement:
2675 cc (2.7 Liters)
Performance
Horsepower Early Models:
Approx. 168-177 bhp (depending on market and configuration)
Torque Early Models:
Approx. 160-165 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Premium)
Engine Internals
Bore X Stroke:
82.7 mm x 82.7 mm (approx.)
Compression Ratio:
9.5:1 to 10.0:1 (depending on model year/engine variant)
🔧 Transmission
Standard Transmission
Manual Transmission Type:
Rover PG1 5-speed manual
Optional Transmission
Automatic Transmission Type:
Jatco 4-speed automatic (e.g., J4AEL)
Features
Transmission Fluid Manual:
MTF 97315 (API GL-4, SAE 75W/90)
Transmission Fluid Automatic:
Jatco Automatic Transmission Fluid (ATF) or Dexron II/III compatible
📐 Dimensions
Exterior
Body Styles:
4-door Saloon, 5-door Hatchback (R8, often called 'Brooklands')
Length:
Approx. 4760-4800 mm (Saloon), 4810-4840 mm (Hatchback)
Width:
Approx. 1770-1790 mm
Height:
Approx. 1400-1430 mm
Weights
Curb Weight:
Approx. 1450-1550 kg
Gross Vehicle Weight:
Approx. 1900-2000 kg
🛡️ Safety Features
Ratings
E Ncap Rating:
Not independently tested by Euro NCAP in modern format during its primary production run.
Active Features
ABS:
Available as an option on later models
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional
Seatbelts:
Pre-tensioning front seatbelts
Body Structure:
Designed with crumple zones and reinforced passenger cell
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players, optional CD players on later models
Climate Control:
Optional automatic climate control on higher trim levels (e.g., Sterling)
Driver Assistance
Cruise Control:
Available as an option on many models
Connectivity
Car Phone:
Pre-wiring for car phones or factory fitted mobile phones on top trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 12,000 miles or 12 months (whichever comes first)
Timing Belt Interval:
Every 60,000 miles or 5 years (critical for V6 engine)
Fluid Specifications
Engine Oil Specification:
API SG/SH, ACEA A2/A3, SAE 10W/40 or 5W/40 (depending on climate)
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water
Brake Fluid Specification:
DOT 4
Known Issues
Electrical Gremlins:
Common for older British cars, can affect various systems (lighting, central locking)
Suspension Wear:
Wear on bushes and ball joints, especially front end components
Head Gasket Failure:
Potential issue, especially with early V6 engines if maintenance is neglected.
Rust:
Wheel arches, sills, and boot lid are common areas for corrosion
📚 Vehicle History
Brand Heritage
Rover History Context:
Successor to the Rover SD1, designed to be a more modern and reliable executive car
Model Evolution
Facelifts:
Significant facelift in 1994 (X10, 'Rover 800' without 'Sterling' designation for some markets, revised styling and interior)
Engine Updates:
Introduction of the 2.7L Honda V6 engine was a major change from previous Rover V8s
Production
Manufacturing Location:
Cowley, Oxford, UK
Platform Shared With:
Honda Legend (first generation)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Recognized for its styling and luxury feel for its era, particularly the Sterling trim.
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