🏷️ Basic Information Identification Make: SEAT Model: Ibiza Year: 2002 Engine Variant: 1.9 TDI Chassis Code: 6K2 (Post-facelift) Codes Production Code Prefix: 6K 👋 Introduction Market Position Segment: Subcompact Hatchback Target Audience: Enthusiasts, independent repair shops, DIY mechanics Competitive Analysis Key Competitors: Ford Fiesta, Opel Corsa, Renault Clio, Peugeot 206 Key Features Model Selling Points: Sporty styling, engaging driving dynamics, value for money, efficient TDI engine Manual Value Proposition: Essential resource for diagnosing and repairing complex electrical issues specific to the 1.9 TDI engine variant of the 2002 Ibiza. 📋 Manual Details Coverage Areas Primary Coverage: Electrical Systems and Wiring Diagrams Diagnostic Focus: Troubleshooting electrical faults, component identification, circuit tracing System Breadth: Comprehensive coverage of all electrical circuits and components Page Count Estimated Page Count: 150-250 Manual Type Type: Electrical Service Manual / Wiring Diagram Manual Language Language: Spanish Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain Electrical: Engine control unit (ECU) wiring, fuel injection system, ignition system, glow plug system Chassis Electrical: ABS control module, power steering, lighting (headlights, taillights, interior), horn, central locking Comfort And Convenience: Wipers, washers, HVAC blower motor, power windows, electric mirrors, instrument cluster illumination, door modules Safety And Security: Airbag system (SRS), alarm system, immobilizer, seatbelt pre-tensioners Infotainment Audio: Radio/CD player wiring, speaker connections, antenna circuit Procedures Included Troubleshooting Methodology: Step-by-step diagnostic procedures for common electrical faults Component Location: Diagrams indicating the physical location of sensors, actuators, modules, and connectors Connector Pinouts: Detailed diagrams showing pin assignments for various electrical connectors Fuse Relay Identification: Identification of fuse box locations, fuse ratings, and relay assignments for all circuits Wiring Color Codes: Standardized wire color coding for easy identification and tracing Technical Depth Depth: Advanced Diagnostic and Repair Diagnostic Tools Required: Assumes use of multimeters, oscilloscopes, and potentially diagnostic scan tools (OBD-II) Repair Guidelines: Includes guidance on wire splicing, connector repair, and module replacement 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (likely, depending on OCR quality if scanned) Print Quality Resolution: High-resolution for clear diagram legibility Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: AHF / ALH (common for 1.9 TDI 110PS) Displacement: 1896 cc Configuration: Inline 4-cylinder, Turbocharged Direct Injection Diesel Performance Horsepower: 110 PS (approx. 109 bhp) @ 4000 rpm Torque: 235 Nm (approx. 173 lb-ft) @ 1900 rpm Fuel System Injection Type: Direct Injection (PD - Pumpe-Düse in some later variants, but likely VE-based for early 2002) Fuel Type: Diesel Features Emissions Control: Euro 3 compliant, typically without DPF 🔧 Transmission Standard Type: 5-speed Manual Optional Type: None typically offered for this engine/year combination Features Gear Ratios: Specific ratios available in detailed service manuals, but designed for efficiency and performance. Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W-90 synthetic (e.g., VW G 052 171 A2) 📐 Dimensions Exterior Length: Approx. 3813 mm Width: Approx. 1673 mm Height: Approx. 1437 mm Wheelbase Wheelbase: Approx. 2445 mm Weights Curb Weight: Approx. 1195 kg Cargo Boot Capacity: Approx. 270 liters 🛡️ Safety Features Ratings Euroncap Rating Similar Generation: 3.5 Stars (for earlier 6K generation, post-facelift may vary slightly) Active Features ABS: Standard on most trims Traction Control: Optional on some trims Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional Seatbelts: Pre-tensioners for front seats 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with basic speaker setup. Display: Simple LCD display for radio and clock functions. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Auxiliary Input: Not standard, typically requires aftermarket modification. OBD Port: Standard OBD-II connector, facilitating diagnostic scanning. 🔧 Maintenance Service Intervals Oil Change: Every 15,000 km or 12 months, whichever comes first (check owner's manual for specific oil type) Timing Belt: Typically 90,000 km or 5 years (critical for TDI engines, use manual for exact spec) Fluid Specifications Engine Oil Specification: VW 505.00 or 505.01 (for PD variants) - 5W-40 or 10W-40 synthetic (verify in manual) Coolant Specification: G12 or G12+ (pink antifreeze concentrate) Brake Fluid Specification: DOT 4 Known Issues Common Electrical Faults: Worn wiring in door looms, faulty window regulators, intermittent instrument cluster issues, sensor failures (e.g., crankshaft position sensor), immobiliser problems. Common Engine Faults: Turbocharger wear, EGR valve issues, glow plug failure, injection pump seal leaks (older VE pumps), DMF (Dual Mass Flywheel) wear. Filter Part Numbers Oil Filter Example: Mann-Filter W 712/4, Bosch 0 986 452 030 (verify for specific engine variant) Air Filter Example: Mann-Filter C 35130, Bosch F 026 400 048 (verify for specific engine variant) 📚 Vehicle History Brand Heritage Brand Origin: SEAT, a Spanish manufacturer, historically linked with Fiat and later acquired by Volkswagen Group. Model Evolution Generation: This model belongs to the second generation (Type 6K), specifically the post-facelift (6K2) variant, which ran from 1999 to 2002. Production Manufacturing...