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Service & Repair Manual Aprilia RSV Mille 2002
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Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Introduction Market Position Motorcycle Segment: High-performance sportbike, often competing with Italian and Japanese superbikes of its era Competitive Analysis Key...
Taper: Motorcycles
Distributeur:
UGS: 125389
Mots clés:
Aprilia
RSV Models
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | RSV Mille |
| Year: | 2002 |
| Introduction | |
| Market Position | |
| Motorcycle Segment: | High-performance sportbike, often competing with Italian and Japanese superbikes of its era |
| Competitive Analysis | |
| Key Competitors Era: | Ducati 996, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR954RR, Kawasaki ZX-9R |
| Key Features Vehicle | |
| Engine Layout: | V-Twin engine, known for its torque and character |
| Design Philosophy: | Italian design and engineering, focusing on performance and rider experience |
| Manual Utility | |
| Target Audience: | Owners seeking to perform their own maintenance and repairs |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Service and Repair of Aprilia RSV Mille 2002 model |
| Chapters Listed: | Introduction, General Information, Service and Setting Up, Engine, Fuel Supply System, Cooling System, Electric System, Chassis, Repair Information, Analytical Index |
| Page Count | |
| Total Pages: | 386 |
| Manual Type | |
| Type: | Official Certified Service & Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed coverage including disassembly, assembly, inspection, and torque specifications |
| Fuel Supply System: | Includes fuel injection system, fuel pump, injectors, and fuel filter maintenance and diagnostics |
| Cooling System: | Radiator, coolant pump, thermostat, cooling fan, and fluid specifications |
| Electric System: | Wiring diagrams, ignition system, charging system, starter, battery, lighting, and ECU diagnostics |
| Chassis: | Frame, suspension (front and rear), steering, wheels, and braking system maintenance and adjustments |
| Exhaust System: | Information on exhaust components and potential modifications/troubleshooting |
| Transmission And Clutch: | Detailed procedures for clutch service, gear linkage adjustments, and transmission internals |
| Wheels And Tires: | Information on wheel bearing maintenance, tire pressure recommendations, and tire changing procedures |
| Procedures Included | |
| Maintenance: | Routine servicing, fluid changes, filter replacements, chain adjustment, and general upkeep |
| Repair: | Step-by-step instructions for component repair and replacement |
| Troubleshooting: | Diagnostic procedures for common issues and fault finding |
| Setting Up: | Adjustment procedures for various systems |
| Suspension Adjustment: | How to adjust front and rear suspension for different riding conditions |
| Brake System Service: | Bleeding, pad replacement, caliper maintenance |
| Technical Depth | |
| Depth: | Comprehensive; suitable for DIY enthusiasts and professional technicians |
| Diagnostic Capabilities: | Includes troubleshooting guides and potential fault code explanations (if applicable to the ECU) |
| Component Diagrams: | Likely includes exploded diagrams for complex assemblies |
| Torque Specifications: | Essential torque values for critical fasteners across all systems |
| Introduction | |
| Manual Purpose: | To empower owners with the knowledge and steps necessary for the upkeep and repair of their Aprilia RSV Mille 2002 |
| Manual Specifications | |
| File Format | |
| Digital Format: | |
| Print Quality | |
| Image Quality: | High quality, bright pictures suitable for printing |
| Binding Type | |
| Binding: | Digital download (no physical binding) |
| Paper Type | |
| Paper Recommendation: | N/A (Digital) |
| Authenticity | |
| Authenticity Statement: | Original manuals only, no copied versions |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | V-Twin, Four-stroke |
| Displacement: | 998 cc (approximate, specific variants may differ slightly) |
| Fuel System: | Electronic Fuel Injection (EFI) with throttle bodies |
| Performance | |
| Horsepower: | Typically in the range of 125-135 HP (at crankshaft, depending on exact spec and tuning) |
| Torque: | High torque output due to V-Twin configuration, contributing to strong mid-range pull |
| Engine Components | |
| Valve Train: | DOHC (Double Overhead Camshaft), 4 valves per cylinder |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed sequential manual transmission |
| Features | |
| Clutch Type: | Hydraulically operated wet multi-plate clutch |
| Fluid Specifications | |
| Transmission Oil Type: | Refer to manual for specific API GL-4 or GL-5 rated gear oil, viscosity grade typically 75W-90 or 80W-90 |
| Dimensions | |
| Exterior | |
| Wheelbase: | Approx. 1415 mm (55.7 inches) |
| Weights | |
| Dry Weight: | Approx. 195 kg (430 lbs) |
| Wet Weight: | Approx. 215 kg (474 lbs) (with fluids) |
| Safety Features | |
| Active Features | |
| Braking System Front: | Dual 320 mm discs with radial-mount calipers (e.g., Brembo) |
| Braking System Rear: | Single 220 mm disc with a caliper |
| Passive Features | |
| Frame Construction: | Aluminum twin-spar frame for rigidity and light weight |
| Suspension Front: | Adjustable upside-down (USD) forks (e.g., Paioli or Marzocchi) |
| Suspension Rear: | Adjustable monoshock with linkage system |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Digital and analog display with tachometer, speedometer, odometer, trip meters, and warning lights |
| Driver Assistance | |
| Traction Control: | Not typically featured on this specific 2002 model year; advanced rider aids were less common |
| Connectivity | |
| Connectivity Features: | None (standard for the era, focused on mechanical and electronic performance) |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000-7,500 km or annually, refer to manual for precise intervals |
| Spark Plug Replacement: | Refer to manual, often around 10,000-20,000 km |
| Valve Clearance Check: | Crucial for V-twins, refer to manual for mileage intervals (e.g., 12,000-24,000 km) |
| Fluid Specifications | |
| Engine Oil Type: | High-quality synthetic motorcycle oil, API SG/SH/SJ or higher, JASO MA, viscosity grade 10W-40 or 15W-50 recommended, refer to manual for specific Aprilia approvals |
| Coolant Type: | Ethylene glycol based antifreeze, mixture with distilled water (50/50), specific color/type to be confirmed in manual |
| Brake Fluid Type: | DOT 4 or DOT 5.1 synthetic brake fluid |
| Known Issues | |
| Common Wear Items: | Clutch plates, rear shock absorber seals, voltage regulator, fuel pump reliability |
| Electrical Gremlins: | Older Italian bikes can sometimes exhibit minor electrical connection issues; thorough inspection is key |
| Specific Procedures | |
| Fuel Injection Sync: | Essential for optimal performance and smooth running of V-twin engines |
| Throttle Body Cleaning: | Can improve throttle response and idle stability |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Aprilia is an Italian manufacturer with a strong racing heritage in various motorcycle disciplines |
| Model Evolution | |
| Predecessor Lineage: | The RSV Mille line evolved from Aprilia's experience with V-twin engines in racing and previous road models |
| Production | |
| Production Period: | The first generation RSV Mille was produced from 1998 to 2003, with the 2002 model being part of this significant generation |
| Manufacturing Location: | Italy |
| Awards & Recognition | |
| Recognitions | |
| Reputation: | The RSV Mille series is generally well-regarded for its performance, handling, and distinctive V-twin character |
| Ratings | |
| Critical Reception: | Motorcycle publications often praised its chassis, brakes, and potent engine, though some noted its weight compared to certain Japanese rivals. |