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2006 Skidoo BRP REV chassis snowmobile Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ski-Doo Manufacturer: Bombardier Recreational Products (BRP) Model: REV chassis snowmobiles Model Year: 2006 Chassis Platform: REV Codes Vin Code Chassis: No specific VIN code provided, but REV chassis generally indicates specific design characteristics. 👋 Introduction Market Position Target Audience: Owners, technicians, and enthusiasts seeking to maintain, repair, or troubleshoot their 2006 Ski-Doo REV chassis snowmobiles. Competitive Analysis Manual Advantage: Provides official, factory-backed information, ensuring accuracy and completeness often superior to aftermarket manuals. Features such as bookmarking and detailed illustrations enhance user experience. Key Features Manual Value Proposition: Comprehensive coverage, official factory data, detailed illustrations, step-by-step instructions, and critical safety warnings make this manual an indispensable tool for preserving the performance and longevity of the snowmobile. 📋 Manual Details Coverage Areas Specific Models Covered: 2006 Ski-Doo models utilizing the REV chassis (specific model variants would require further cross-referencing with BRP documentation, but generally includes Grand Touring, MX Z, Renegade, Summit, and GSX lines). Page Count Total Pages: 503 Manual Type Type: Official Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of Rotax engine families commonly used in 2006 REV chassis Ski-Doo models, including diagnostics, disassembly, assembly, and specifications. Likely covers 2-stroke and potentially 4-stroke variants of the era. Fuel System: Carburetor and EFI (Electronic Fuel Injection) systems, fuel pump, fuel lines, injectors, and associated components for optimal performance and troubleshooting. Ignition System: CDI (Capacitor Discharge Ignition), stator, ignition coils, spark plugs, troubleshooting ignition faults, and timing specifications. Cooling System: Radiator, coolant, water pump, thermostat, hoses, and fan operation, including maintenance and leak detection. Exhaust System: Exhaust pipes, muffler, and associated hardware; inspection for leaks and damage. Drivetrain: Clutch system (primary and secondary), drive belt inspection and replacement, chaincase, gears, driveshaft, and driven axle. Suspension: Front and rear suspension components, shock absorbers, springs, A-arms, bushings, track suspension, and linkage adjustments. Skis And Steering: Ski assembly, spindle, steering post, tie rods, carbides, and handlebar alignment. Brakes: Hydraulic brake system, caliper, master cylinder, brake lines, brake fluid specifications, bleeding procedures, and rotor inspection. Electrical System: Wiring diagrams, battery, charging system (alternator/stator), lighting, gauges, starter system, and accessory circuits. Bodywork And Chassis: Front body panels, seat, storage compartments, decals, and structural integrity of the REV chassis. Track System: Track inspection, tension adjustment, and replacement procedures. Procedures Included Maintenance: Regular maintenance tasks such as oil changes (for 4-stroke), spark plug replacement, air filter cleaning/replacement, lubrication points, and general inspection routines. Troubleshooting: Systematic diagnostic procedures for common issues, including starting problems, engine performance issues, electrical faults, and clutch malfunctions. Repair: Detailed, step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems. Rebuilds: Comprehensive guidance for engine and transmission rebuilds, including torque specifications, clearances, and component tolerances. Adjustments: Procedures for adjusting clutches, suspension, steering, and engine timing. Specifications: Torque values, fluid capacities, part numbers, electrical resistance readings, and performance data. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and chassis overhauls. Includes detailed diagrams and exploded views crucial for complex repairs. Illustrations Visual Aid Quality: Features detailed illustrations, exploded diagrams, drawings, and photos to guide users through repair procedures. Guidance Instructional Method: Numbered instructions and bold figured numbers facilitate step-by-step repair guidance, directly correlating text with visual aids. Safety Information Critical Information Highlighting: Includes notes, cautions, and warnings to highlight critical service information, ensuring safe and correct repair practices. Navigation Ease Of Use: Bookmark chapters and a numbered table of contents enhance ease of navigation, allowing for quick identification of specific repair procedures. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format), allowing for universal compatibility and easy viewing on various devices. Print Quality Printability: Designed for printing specific pages or the entire manual, ensuring clarity and usability in a workshop environment. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Characteristics: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Rotax (various displacements and configurations common to 2006 Ski-Doo, likely including 500cc, 600cc, and 700cc class 2-stroke engines, such as Rotax 500SS, 600 HO SDI, 700 HO, etc.) Performance Horsepower Range: Varies significantly by specific model and engine variant. Typically ranges from approximately 90 HP to 130+ HP for the 2006 model year. Torque Specifications: Specific torque figures for engine components (e.g., cylinder head bolts, crankshaft nuts) will be detailed within the manual. Fuel System Carburetor Type: Mikuni or Keihin carburetors (specific models vary by engine size). Efi Type: Likely Delphi or Bosch EFI systems for SDI (Semi-Direct Injection) models. Fuel Type Recommended Fuel: Typically 87-91 octane unleaded gasoline (specific octane rating will be stated in the manual). Cooling System Coolant Type: Proprietary BRP coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) featuring Ski-Doo's TRA...
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2006 Skidoo BRP REV chassis snowmobile Service Repair Workshop Manual2006 Skidoo BRP REV chassis snowmobile Service Repair Workshop Manual2006 Skidoo BRP REV chassis snowmobile Service Repair Workshop Manual2006 Skidoo BRP REV chassis snowmobile Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ski-Doo
Manufacturer:
Bombardier Recreational Products (BRP)
Model:
REV chassis snowmobiles
Model Year:
2006
Chassis Platform:
REV
Codes
Vin Code Chassis:
No specific VIN code provided, but REV chassis generally indicates specific design characteristics.
👋 Introduction
Market Position
Target Audience:
Owners, technicians, and enthusiasts seeking to maintain, repair, or troubleshoot their 2006 Ski-Doo REV chassis snowmobiles.
Competitive Analysis
Manual Advantage:
Provides official, factory-backed information, ensuring accuracy and completeness often superior to aftermarket manuals. Features such as bookmarking and detailed illustrations enhance user experience.
Key Features
Manual Value Proposition:
Comprehensive coverage, official factory data, detailed illustrations, step-by-step instructions, and critical safety warnings make this manual an indispensable tool for preserving the performance and longevity of the snowmobile.
📋 Manual Details
Coverage Areas
Specific Models Covered:
2006 Ski-Doo models utilizing the REV chassis (specific model variants would require further cross-referencing with BRP documentation, but generally includes Grand Touring, MX Z, Renegade, Summit, and GSX lines).
Page Count
Total Pages:
503
Manual Type
Type:
Official Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of Rotax engine families commonly used in 2006 REV chassis Ski-Doo models, including diagnostics, disassembly, assembly, and specifications. Likely covers 2-stroke and potentially 4-stroke variants of the era.
Fuel System:
Carburetor and EFI (Electronic Fuel Injection) systems, fuel pump, fuel lines, injectors, and associated components for optimal performance and troubleshooting.
Ignition System:
CDI (Capacitor Discharge Ignition), stator, ignition coils, spark plugs, troubleshooting ignition faults, and timing specifications.
Cooling System:
Radiator, coolant, water pump, thermostat, hoses, and fan operation, including maintenance and leak detection.
Exhaust System:
Exhaust pipes, muffler, and associated hardware; inspection for leaks and damage.
Drivetrain:
Clutch system (primary and secondary), drive belt inspection and replacement, chaincase, gears, driveshaft, and driven axle.
Suspension:
Front and rear suspension components, shock absorbers, springs, A-arms, bushings, track suspension, and linkage adjustments.
Skis And Steering:
Ski assembly, spindle, steering post, tie rods, carbides, and handlebar alignment.
Brakes:
Hydraulic brake system, caliper, master cylinder, brake lines, brake fluid specifications, bleeding procedures, and rotor inspection.
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator), lighting, gauges, starter system, and accessory circuits.
Bodywork And Chassis:
Front body panels, seat, storage compartments, decals, and structural integrity of the REV chassis.
Track System:
Track inspection, tension adjustment, and replacement procedures.
Procedures Included
Maintenance:
Regular maintenance tasks such as oil changes (for 4-stroke), spark plug replacement, air filter cleaning/replacement, lubrication points, and general inspection routines.
Troubleshooting:
Systematic diagnostic procedures for common issues, including starting problems, engine performance issues, electrical faults, and clutch malfunctions.
Repair:
Detailed, step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
Rebuilds:
Comprehensive guidance for engine and transmission rebuilds, including torque specifications, clearances, and component tolerances.
Adjustments:
Procedures for adjusting clutches, suspension, steering, and engine timing.
Specifications:
Torque values, fluid capacities, part numbers, electrical resistance readings, and performance data.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and chassis overhauls. Includes detailed diagrams and exploded views crucial for complex repairs.
Illustrations
Visual Aid Quality:
Features detailed illustrations, exploded diagrams, drawings, and photos to guide users through repair procedures.
Guidance
Instructional Method:
Numbered instructions and bold figured numbers facilitate step-by-step repair guidance, directly correlating text with visual aids.
Safety Information
Critical Information Highlighting:
Includes notes, cautions, and warnings to highlight critical service information, ensuring safe and correct repair practices.
Navigation
Ease Of Use:
Bookmark chapters and a numbered table of contents enhance ease of navigation, allowing for quick identification of specific repair procedures.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), allowing for universal compatibility and easy viewing on various devices.
Print Quality
Printability:
Designed for printing specific pages or the entire manual, ensuring clarity and usability in a workshop environment.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Characteristics:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Rotax (various displacements and configurations common to 2006 Ski-Doo, likely including 500cc, 600cc, and 700cc class 2-stroke engines, such as Rotax 500SS, 600 HO SDI, 700 HO, etc.)
Performance
Horsepower Range:
Varies significantly by specific model and engine variant. Typically ranges from approximately 90 HP to 130+ HP for the 2006 model year.
Torque Specifications:
Specific torque figures for engine components (e.g., cylinder head bolts, crankshaft nuts) will be detailed within the manual.
Fuel System
Carburetor Type:
Mikuni or Keihin carburetors (specific models vary by engine size).
Efi Type:
Likely Delphi or Bosch EFI systems for SDI (Semi-Direct Injection) models.
Fuel Type
Recommended Fuel:
Typically 87-91 octane unleaded gasoline (specific octane rating will be stated in the manual).
Cooling System
Coolant Type:
Proprietary BRP coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) featuring Ski-Doo's TRA (Torque Riser Adjuster) clutch system.
Optional
Reverse Gear:
Available on certain models, typically electronically actuated.
Features
Clutch Calibration:
Detailed information on clutch weights, springs, and helix angles for optimal performance across different riding conditions.
Chaincase Oil:
Specific grade and quantity of gear oil for the chaincase (e.g., XPS Synthetic Gear Lubricant).
📐 Dimensions
Exterior
Length Width Height:
Highly variable depending on the specific model variant (e.g., MX Z, Summit, Grand Touring). Specific dimensions will be found within the manual for each model if applicable.
Weights
Dry Weight:
Varies by model, typically between 400-550 lbs (180-250 kg) for many REV chassis models.
Track Dimensions:
Track length, width, and lug height vary by model and intended use (e.g., trail, mountain, crossover).
🛡️ Safety Features
Ratings
Crash Test Results:
Snowmobiles are not typically subjected to standardized crash test ratings like automobiles. Safety information focuses on operational procedures and rider protection.
Active Features
Braking System Safety:
Hydraulic disc brake system designed for reliable stopping power.
Passive Features
Chassis Design:
REV chassis designed for rider ergonomics and control, contributing to active safety.
Throttle Safety:
Throttle lever safety feature (often a thumb throttle) with self-returning spring.
Operational Safety
Emergency Kill Switch:
Standard feature for immediate engine shutdown.
Rider Training Recommendation:
The manual will likely emphasize the importance of proper rider training and protective gear.
💡 Technology Features
Infotainment
Gauge Cluster:
Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and warning indicators.
Driver Assistance
Efi Systems:
For SDI models, Electronic Fuel Injection provides optimized fuel delivery and emissions control.
Connectivity
Diagnostic Ports:
Access points for diagnostic tools to read engine codes and system parameters on EFI models.
🔧 Maintenance
Service Intervals
Initial Break In:
Specific break-in procedures and mileage/time intervals for new or rebuilt engines are detailed.
Clutch Inspection:
Recommended intervals for checking clutch alignment, belt condition, rollers, and buttons.
Track Tension:
Regular checks and adjustments for proper track tension.
Suspension Lubrication:
Greasing points for suspension components and steering linkage.
Fluid Specifications
Engine Oil Type 4 Stroke:
For any 4-stroke variants, specific synthetic engine oil viscosity (e.g., SAE 0W-40) and API classification would be listed.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Chaincase Oil Type:
BRP XPS Synthetic Gear Lubricant or equivalent SAE 75W-90 synthetic gear oil.
Known Issues
Common Wear Items:
Drive belts, clutch rollers/buttons, suspension bushings, and carbides are common wear items requiring periodic inspection and replacement.
Engine Specific Concerns:
Depending on the specific Rotax engine (e.g., SDI models), potential issues like fuel injector clogging or exhaust valve cleaning may be addressed.
Diagnostic Tools
Special Tools Required:
The manual will likely reference specific BRP specialty tools for tasks such as clutch removal/installation, engine compression testing, and suspension adjustments.
📚 Vehicle History
Brand Heritage
Ski Doo Legacy:
Ski-Doo, a brand of BRP, has a long history of snowmobile innovation dating back to the 1960s, known for pioneering and advancing the sport.
Model Evolution
Rev Chassis Introduction:
The REV platform, introduced in 2003, represented a significant redesign, moving the rider forward for improved weight distribution, handling, and control, revolutionizing snowmobile ergonomics.
Production
Manufacturing Location:
Typically manufactured by BRP at their facilities, historically in Canada.
🏆 Awards & Recognition
Recognitions
Industry Impact:
The REV chassis itself was highly acclaimed for its innovation and impact on snowmobile design and rider ergonomics, setting new industry standards.
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