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2008 SsangYong Actyon Sports Q145 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Sports Model Code: Q145 Year: 2008 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information at an accessible price, saving on dealership labor costs. Key Features Visual Aids: Includes top-quality diagrams and highly detailed exploded pictures to facilitate understanding and correct execution of repairs. Completeness: Covers every single detail on the machine, based on complete disassembly procedures. 📋 Manual Details Coverage Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Compatibility: All Versions of Windows & Mac Download Type: Instant Download Printability: All pages are printable 📖 Manual Coverage Systems Covered General: General vehicle information, maintenance procedures, and specifications. Engine General: General engine overview, components, and basic maintenance. Engine Assembly: Detailed procedures for engine disassembly, assembly, and overhaul. Engine Fuel System: Fuel injection system diagnostics, repair, fuel pump, injectors, fuel lines, and filters. Engine Intake System: Air intake manifold, throttle body, air filter, sensors, and related components. Engine Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, and emissions control. Engine Lubrication System: Oil pump, oil pan, oil filter, oil cooler, and lubrication passages. Engine Cooling System: Radiator, water pump, thermostat, coolant passages, cooling fan, and hoses. Engine Electric Devices: Ignition system, starter motor, alternator, and other engine-related electrical components. Engine Control System: Engine Control Unit (ECU), sensors (MAP, MAF, O2, etc.), actuators, and electronic diagnostics. Special Service Tools Engine: Required specialized tools for engine service and repair. Engine D20Dt Eu4: Specific details for the D20DT (EU4 compliant) engine, including assembly, fuel, intake, exhaust, lubrication, cooling, electrical devices, and control systems. Electrical System: Comprehensive overview of the vehicle's entire electrical system, including wiring diagrams and component locations. Fuses Relays: Identification and function of all fuses and relays, including their locations within the fuse boxes. Stics: Likely refers to Steering Wheel Lock Control System (SWLCS) or similar electronic steering/security features (duplicate entry). Immo: Immobilizer system diagnostics, key programming, and troubleshooting. Cluster: Instrument cluster diagnostics, repair, and calibration. Lamp: Headlights, taillights, interior lighting, fog lights, and all other lamp systems diagnostics and repair. Switch: Operation, testing, and replacement of various switches (e.g., ignition, window, door lock). Wiper Washer System: Windshield wiper and washer system diagnostics, repair, motor, linkages, and fluid reservoir. Rain Sensor Unit: Rain sensor operation, diagnostics, and troubleshooting. Pas: Likely refers to Power Assisted Steering (PAS) system, covering its electrical components and diagnostics. Audio System: Radio, speakers, amplifier (if equipped), and related audio system components. Chassis: General chassis components and systems. Transmission 4 Speed: Detailed information on the 4-speed automatic transmission, including overhaul, diagnostics, and fluid specifications. M T: Manual transmission system, including clutch, gear shifting mechanisms, and maintenance. Clutch: Clutch system diagnostics, repair, replacement of clutch disc, pressure plate, and release bearing. Axle System: Front and rear axle components, differential, drive shafts, and wheel bearings. Transfer Case: Operation, maintenance, and repair of the transfer case, including 4WD engagement. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, and wheel alignment. ABS: Anti-lock Braking System (ABS) components, sensors, hydraulic unit, diagnostics, and troubleshooting. Power Steering System: Hydraulic power steering system, pump, steering rack, hoses, and fluid. Body: General body information and repair. Air Conditioner System: HVAC system, refrigerant, compressor, condenser, evaporator, and controls. Body Interior: Interior trim panels, dashboard, seats, carpets, and headliner. Body Exterior: Exterior panels, doors, hood, tailgate, bumpers, glass, and mirrors. Body Repair: Procedures for repairing body damage, welding, straightening, and painting. Sunroof: Sunroof operation, motor, tracks, and troubleshooting. Seat: Seat adjustment mechanisms, seat belts, and airbag systems integrated with seats. Special Service Tools Body: Required specialized tools for body repair and maintenance. Diagnosis: Diagnostic procedures for various vehicle systems. ECU Gasoline: Diagnostic Trouble Codes (DTCs) and troubleshooting for gasoline engine ECUs. ECU Diesel: Diagnostic Trouble Codes (DTCs) and troubleshooting for diesel engine ECUs, including the D20DT. Brake: Brake system diagnostics, repair, including brake pads, rotors, calipers, brake lines, and master cylinder. Air Bag: Airbag system diagnostics, SRS (Supplemental Restraint System) components, sensors, and troubleshooting. Cccs: Likely refers to Cruise Control System (CCS) or similar engine/vehicle control modules. Fatc: Likely refers to Fully Automatic Temperature Control (FATC) or advanced climate control systems. Ffh: Likely refers to Fuel Fired Heater (FFH) or auxiliary heating systems. P Trunk: Power trunk operation and diagnostics. Rain Sensor: Rain sensor diagnostics and calibration (duplicate entry, reinforces importance). Tc: Likely refers to Traction Control (TC) system diagnostics and operation. Tch: Likely refers to Transmission Control Module (TCM) or Transmission Control Handle (TCH) diagnostics. Tgs Lever: Transfer Gear Shift (TGS) lever operation and diagnostics for 4WD systems. Electrical Wiring Diagram General Information: Introduction and explanation of how to use the wiring diagrams. Electrical Wiring Diagram Connector Ground: Diagrams illustrating connector pinouts, ground points, and harness routing. Electrical Wiring...
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2008 SsangYong Actyon Sports Q145 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Actyon Sports
Model Code:
Q145
Year:
2008
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics.
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance information at an accessible price, saving on dealership labor costs.
Key Features
Visual Aids:
Includes top-quality diagrams and highly detailed exploded pictures to facilitate understanding and correct execution of repairs.
Completeness:
Covers every single detail on the machine, based on complete disassembly procedures.
📋 Manual Details
Coverage
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Download Type:
Instant Download
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
General:
General vehicle information, maintenance procedures, and specifications.
Engine General:
General engine overview, components, and basic maintenance.
Engine Assembly:
Detailed procedures for engine disassembly, assembly, and overhaul.
Engine Fuel System:
Fuel injection system diagnostics, repair, fuel pump, injectors, fuel lines, and filters.
Engine Intake System:
Air intake manifold, throttle body, air filter, sensors, and related components.
Engine Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, and emissions control.
Engine Lubrication System:
Oil pump, oil pan, oil filter, oil cooler, and lubrication passages.
Engine Cooling System:
Radiator, water pump, thermostat, coolant passages, cooling fan, and hoses.
Engine Electric Devices:
Ignition system, starter motor, alternator, and other engine-related electrical components.
Engine Control System:
Engine Control Unit (ECU), sensors (MAP, MAF, O2, etc.), actuators, and electronic diagnostics.
Special Service Tools Engine:
Required specialized tools for engine service and repair.
Engine D20Dt Eu4:
Specific details for the D20DT (EU4 compliant) engine, including assembly, fuel, intake, exhaust, lubrication, cooling, electrical devices, and control systems.
Electrical System:
Comprehensive overview of the vehicle's entire electrical system, including wiring diagrams and component locations.
Fuses Relays:
Identification and function of all fuses and relays, including their locations within the fuse boxes.
Stics:
Likely refers to Steering Wheel Lock Control System (SWLCS) or similar electronic steering/security features (duplicate entry).
Immo:
Immobilizer system diagnostics, key programming, and troubleshooting.
Cluster:
Instrument cluster diagnostics, repair, and calibration.
Lamp:
Headlights, taillights, interior lighting, fog lights, and all other lamp systems diagnostics and repair.
Switch:
Operation, testing, and replacement of various switches (e.g., ignition, window, door lock).
Wiper Washer System:
Windshield wiper and washer system diagnostics, repair, motor, linkages, and fluid reservoir.
Rain Sensor Unit:
Rain sensor operation, diagnostics, and troubleshooting.
Pas:
Likely refers to Power Assisted Steering (PAS) system, covering its electrical components and diagnostics.
Audio System:
Radio, speakers, amplifier (if equipped), and related audio system components.
Chassis:
General chassis components and systems.
Transmission 4 Speed:
Detailed information on the 4-speed automatic transmission, including overhaul, diagnostics, and fluid specifications.
M T:
Manual transmission system, including clutch, gear shifting mechanisms, and maintenance.
Clutch:
Clutch system diagnostics, repair, replacement of clutch disc, pressure plate, and release bearing.
Axle System:
Front and rear axle components, differential, drive shafts, and wheel bearings.
Transfer Case:
Operation, maintenance, and repair of the transfer case, including 4WD engagement.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, and wheel alignment.
ABS:
Anti-lock Braking System (ABS) components, sensors, hydraulic unit, diagnostics, and troubleshooting.
Power Steering System:
Hydraulic power steering system, pump, steering rack, hoses, and fluid.
Body:
General body information and repair.
Air Conditioner System:
HVAC system, refrigerant, compressor, condenser, evaporator, and controls.
Body Interior:
Interior trim panels, dashboard, seats, carpets, and headliner.
Body Exterior:
Exterior panels, doors, hood, tailgate, bumpers, glass, and mirrors.
Body Repair:
Procedures for repairing body damage, welding, straightening, and painting.
Sunroof:
Sunroof operation, motor, tracks, and troubleshooting.
Seat:
Seat adjustment mechanisms, seat belts, and airbag systems integrated with seats.
Special Service Tools Body:
Required specialized tools for body repair and maintenance.
Diagnosis:
Diagnostic procedures for various vehicle systems.
ECU Gasoline:
Diagnostic Trouble Codes (DTCs) and troubleshooting for gasoline engine ECUs.
ECU Diesel:
Diagnostic Trouble Codes (DTCs) and troubleshooting for diesel engine ECUs, including the D20DT.
Brake:
Brake system diagnostics, repair, including brake pads, rotors, calipers, brake lines, and master cylinder.
Air Bag:
Airbag system diagnostics, SRS (Supplemental Restraint System) components, sensors, and troubleshooting.
Cccs:
Likely refers to Cruise Control System (CCS) or similar engine/vehicle control modules.
Fatc:
Likely refers to Fully Automatic Temperature Control (FATC) or advanced climate control systems.
Ffh:
Likely refers to Fuel Fired Heater (FFH) or auxiliary heating systems.
P Trunk:
Power trunk operation and diagnostics.
Rain Sensor:
Rain sensor diagnostics and calibration (duplicate entry, reinforces importance).
Tc:
Likely refers to Traction Control (TC) system diagnostics and operation.
Tch:
Likely refers to Transmission Control Module (TCM) or Transmission Control Handle (TCH) diagnostics.
Tgs Lever:
Transfer Gear Shift (TGS) lever operation and diagnostics for 4WD systems.
Electrical Wiring Diagram General Information:
Introduction and explanation of how to use the wiring diagrams.
Electrical Wiring Diagram Connector Ground:
Diagrams illustrating connector pinouts, ground points, and harness routing.
Electrical Wiring Diagram Power Distribution:
Schematics showing how power is distributed throughout the vehicle's electrical systems.
Electrical Wiring Diagram Circuit:
Detailed wiring diagrams for all major electrical circuits (lighting, engine controls, audio, etc.).
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, inspections, and lubrication.
Troubleshooting:
Step-by-step troubleshooting guides for common and complex issues across all systems.
Repair:
Detailed instructions for disassembly, component replacement, and reassembly of various parts and systems.
Diagnostics:
Procedures for using diagnostic tools, interpreting diagnostic codes, and diagnosing electrical and mechanical faults.
Rebuilds:
Complete engine and transmission rebuild procedures, including torque specifications and clearances.
Specifications:
Torque specifications, fluid capacities, electrical values, and dimensional data for all components.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete component overhauls and advanced diagnostics.
📊 Manual Specifications
File Details
File Format:
PDF
Software Requirements:
Adobe PDF Reader & WinZip
Physical Attributes
Print Quality:
High-quality diagrams and easy-to-read text sections.
Binding Type:
Digital download (no physical binding).
Paper Type:
N/A (Digital).
⚙️ Engine Specifications
Primary Engine
Engine Code:
D20DT
Engine Type:
Diesel
Emission Standard:
EU4
Performance
Displacement:
2.0 Liters (1998 cc) - common for D20DT
Horsepower:
Approx. 141-155 PS (103-114 kW) depending on exact tune for 2008 model year
Torque:
Approx. 310-360 Nm (229-266 lb-ft) depending on exact tune for 2008 model year
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI)
🔧 Transmission
Standard
Transmission Type Auto:
4-speed Automatic
Optional
Transmission Type Manual:
5-speed Manual Transmission (M/T)
Features
Drivetrain:
Likely available in 2WD and 4WD configurations (with transfer case).
📐 Dimensions
Exterior
Body Style:
Pickup Truck / Dual Cab
Wheelbase:
Approx. 3100 mm (122.0 inches) for Actyon Sports
Wheel Bolt Pattern:
Typically 6x139.7mm
Tire Size:
Commonly 225/75R16 or 255/60R17, but check specific vehicle options.
🛡️ Safety Features
Active Features
ABS:
Anti-lock Braking System
Traction Control:
Traction Control System (TC)
Passive Features
Airbags:
Front airbags, potentially side airbags depending on trim.
Seatbelts:
Front and rear seatbelts, potentially with pretensioners.
💡 Technology Features
Infotainment
Audio System Features:
Basic AM/FM radio with CD player, likely with auxiliary input. Higher trims may have upgraded systems.
Driver Assistance
ABS Operation:
Standard ABS system for enhanced braking control.
Connectivity
Immo System:
Immobilizer system for anti-theft purposes.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, refer to manual for exact schedule.
Fuel Filter Replacement:
Recommended every 30,000 - 40,000 miles (50,000 - 60,000 km) for diesel.
Air Filter Replacement:
Recommended every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed based on driving conditions.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-30 or 5W-40 for diesel) and API/ACEA specifications.
Transmission Fluid Auto:
Specific ATF fluid required, consult manual for exact type and part number.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, specific viscosity to be confirmed in manual.
Coolant:
Ethylene glycol based coolant, typically a long-life type (e.g., G12 or equivalent).
Known Issues
Common Complaints:
Potential issues may include sensor failures (e.g., glow plugs, crank sensor), DPF regeneration problems (if equipped), or minor electrical gremlins. Check specific model year forums for detailed common issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, South Korea.
Model Evolution
Platform:
Based on the SsangYong Actyon SUV platform.
Production
Production Years:
Actyon Sports produced from 2006 onwards, with the 2008 model being part of the early production run.
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