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2010 SsangYong Korando C C200 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Korando Model Designation: Korando C (C200) Year: 2010 Codes Engine Code: D20DTF 👋 Introduction Market Position Segment: Compact SUV / Crossover. Target Audience: Owners seeking to perform maintenance and repairs, and professional automotive technicians. Competitive Analysis Competitors 2010: SsangYong Korando C competed against vehicles like the Hyundai ix35, Kia Sportage, Nissan Qashqai, and Ford Kuga in its segment. Key Features Manual Benefit 1: Enables DIY repairs, saving on labor costs. Manual Benefit 2: Provides factory-level accuracy for all procedures. Manual Benefit 3: Includes detailed diagrams for clarity and accuracy. Manual Benefit 4: Covers a wide range of systems for complete vehicle servicing. Manual Benefit 5: Facilitates efficient troubleshooting and repair. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service repair workshop manual Specific Topics: Vehicle general, Engine (D20DTF), Turbocharger, Fuel System, Lubrication, Cooling, Starting, Cruise Control, EGR, CDP (Catalytic Diesel Particulate Filter), Engine Control, Electrical Systems, Fuses & Relays, BCM (Body Control Module), Instrument Cluster, Switches, Lamps, Wiper/Washer, Parking Aid, Audio, Chassis, DSI 6-speed Automatic Transaxle, 6-speed Manual Transmission, Clutch, Propeller Shaft, Drive Shafts/Axles, AWD, Suspension, Brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), Power Steering, Electric Power Steering, Subframe, Body, Air Conditioning, Airbag System, Seats, Sunroof, Interior, Exterior, Body Repair, Electrical Wiring Diagrams Page Count Estimated Pages: Comprehensive (exact count not specified, but content suggests extensive detail) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine D20DTF, Turbocharger, Fuel System, Lubrication System, Cooling System, Charge System, Pre-heating, Starting System, Transmission (DSI 6-speed Auto, 6-speed Manual), Clutch, Drivetrain (Propeller Shaft, Drive Shafts, Axles, AWD). Chassis And Suspension: Suspension System, Brakes System, Anti-lock Brake System (ABS), Electronic Stability Program (ESP), Power Steering System, Electric Power Steering, Subframe Assembly, Wheels & Tires. Body And Interior: Air Conditioning System, Airbag System, Seats, Sunroof System, Body Interior, Body Exterior, Body Repair. Electrical And Electronics: Electrical General Information, Fuses and Relays, Body Control Module (BCM), Instrument Cluster, Switches, Lamps, Wiper Washer System, Parking Aid System (PAS), Audio System, Electrical Wiring Diagrams (General Information, Connectors, Ground Points, Power Distribution, Circuits). Procedures Included Diagnostics And Troubleshooting: Comprehensive diagnostic procedures, troubleshooting guides for all covered systems, fault code interpretation (likely implied). Repair And Rebuild: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components, including engine, transmission, suspension, brakes, and body systems. Maintenance And Servicing: Routine maintenance procedures, fluid changes, filter replacements, tune-ups, and component inspections. Electrical System Repair: Wiring diagram interpretation, component testing, repair of electrical circuits, and troubleshooting of electronic modules. Body Repair: Procedures for body panel repair, dent removal, and potential structural repair guidance. Technical Depth Depth: Full factory-level repair and diagnostic information suitable for both DIY enthusiasts and professional mechanics, covering complete disassembly and assembly. 📊 Manual Specifications File Format Format: PDF Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Print Quality Quality: High-quality diagrams and easy-to-read text sections. Printability: All pages are printable. Binding Type Type: Digital Download (No physical binding) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel, Turbocharged Direct Injection Engine Code: D20DTF Displacement: 2.0 Liters (1998 cc) Performance Horsepower Approx: 170-175 PS (125-129 kW) Torque Approx: 360-370 Nm (265-273 lb-ft) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) Engine Systems Turbocharger: Yes, variable geometry turbocharger (VGT) is likely. Emissions Control: EGR (Exhaust Gas Recirculation), CDP (Catalytic Diesel Particulate Filter) system included in manual coverage. 🔧 Transmission Standard Type: DSI 6-speed Automatic Transaxle Optional Type: 6-speed Manual Transmission Features Automatic Modes: Likely includes sequential shift or driver-selectable modes (Sport/Economy). Maintenance Automatic Fluid Type: Refer to manual for specific DSI fluid specifications (e.g., ATF Dexron-VI compatible or specific DSI fluid). Manual Fluid Type: Refer to manual for specific manual transmission fluid (MTF) specifications. 📐 Dimensions Exterior Body Style: Compact SUV Length Approx: 4410 mm (173.6 inches) Width Approx: 1810 mm (71.3 inches) Height Approx: 1675 mm (66.0 inches) Wheelbase Approx: 2650 mm (104.3 inches) Weights Curb Weight Approx: 1600-1700 kg (3527-3748 lbs) depending on configuration Towing Capacity Approx: Refer to vehicle documentation, typically around 1500 kg (3307 lbs) braked. Wheels Tires Standard Wheel Size: Likely 17-inch or 18-inch alloy wheels. Standard Tire Size: Common sizes include 225/60 R17 or 235/55 R18. Refer to manual for exact specifications. 🛡️ Safety Features Ratings Euroncap Rating: 4 Stars (for the Korando C model, generally) Active Features Braking Systems: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA). Stability Control: Electronic Stability Program (ESP) / Electronic Stability Control (ESC). Parking Aid: Parking Aid System (PAS) covered in manual. Passive Features Airbags: Front airbags, side airbags, curtain airbags (coverage of the Air Bag System). Seat Belts: Pre-tensioning seatbelts are standard for this era. Structural Body Construction: Reinforced safety...
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2010 SsangYong Korando C C200 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando
Model Designation:
Korando C (C200)
Year:
2010
Codes
Engine Code:
D20DTF
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover.
Target Audience:
Owners seeking to perform maintenance and repairs, and professional automotive technicians.
Competitive Analysis
Competitors 2010:
SsangYong Korando C competed against vehicles like the Hyundai ix35, Kia Sportage, Nissan Qashqai, and Ford Kuga in its segment.
Key Features
Manual Benefit 1:
Enables DIY repairs, saving on labor costs.
Manual Benefit 2:
Provides factory-level accuracy for all procedures.
Manual Benefit 3:
Includes detailed diagrams for clarity and accuracy.
Manual Benefit 4:
Covers a wide range of systems for complete vehicle servicing.
Manual Benefit 5:
Facilitates efficient troubleshooting and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service repair workshop manual
Specific Topics:
Vehicle general, Engine (D20DTF), Turbocharger, Fuel System, Lubrication, Cooling, Starting, Cruise Control, EGR, CDP (Catalytic Diesel Particulate Filter), Engine Control, Electrical Systems, Fuses & Relays, BCM (Body Control Module), Instrument Cluster, Switches, Lamps, Wiper/Washer, Parking Aid, Audio, Chassis, DSI 6-speed Automatic Transaxle, 6-speed Manual Transmission, Clutch, Propeller Shaft, Drive Shafts/Axles, AWD, Suspension, Brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), Power Steering, Electric Power Steering, Subframe, Body, Air Conditioning, Airbag System, Seats, Sunroof, Interior, Exterior, Body Repair, Electrical Wiring Diagrams
Page Count
Estimated Pages:
Comprehensive (exact count not specified, but content suggests extensive detail)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine D20DTF, Turbocharger, Fuel System, Lubrication System, Cooling System, Charge System, Pre-heating, Starting System, Transmission (DSI 6-speed Auto, 6-speed Manual), Clutch, Drivetrain (Propeller Shaft, Drive Shafts, Axles, AWD).
Chassis And Suspension:
Suspension System, Brakes System, Anti-lock Brake System (ABS), Electronic Stability Program (ESP), Power Steering System, Electric Power Steering, Subframe Assembly, Wheels & Tires.
Body And Interior:
Air Conditioning System, Airbag System, Seats, Sunroof System, Body Interior, Body Exterior, Body Repair.
Electrical And Electronics:
Electrical General Information, Fuses and Relays, Body Control Module (BCM), Instrument Cluster, Switches, Lamps, Wiper Washer System, Parking Aid System (PAS), Audio System, Electrical Wiring Diagrams (General Information, Connectors, Ground Points, Power Distribution, Circuits).
Procedures Included
Diagnostics And Troubleshooting:
Comprehensive diagnostic procedures, troubleshooting guides for all covered systems, fault code interpretation (likely implied).
Repair And Rebuild:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components, including engine, transmission, suspension, brakes, and body systems.
Maintenance And Servicing:
Routine maintenance procedures, fluid changes, filter replacements, tune-ups, and component inspections.
Electrical System Repair:
Wiring diagram interpretation, component testing, repair of electrical circuits, and troubleshooting of electronic modules.
Body Repair:
Procedures for body panel repair, dent removal, and potential structural repair guidance.
Technical Depth
Depth:
Full factory-level repair and diagnostic information suitable for both DIY enthusiasts and professional mechanics, covering complete disassembly and assembly.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Quality:
High-quality diagrams and easy-to-read text sections.
Printability:
All pages are printable.
Binding Type
Type:
Digital Download (No physical binding)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, Turbocharged Direct Injection
Engine Code:
D20DTF
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower Approx:
170-175 PS (125-129 kW)
Torque Approx:
360-370 Nm (265-273 lb-ft)
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDi)
Engine Systems
Turbocharger:
Yes, variable geometry turbocharger (VGT) is likely.
Emissions Control:
EGR (Exhaust Gas Recirculation), CDP (Catalytic Diesel Particulate Filter) system included in manual coverage.
🔧 Transmission
Standard
Type:
DSI 6-speed Automatic Transaxle
Optional
Type:
6-speed Manual Transmission
Features
Automatic Modes:
Likely includes sequential shift or driver-selectable modes (Sport/Economy).
Maintenance
Automatic Fluid Type:
Refer to manual for specific DSI fluid specifications (e.g., ATF Dexron-VI compatible or specific DSI fluid).
Manual Fluid Type:
Refer to manual for specific manual transmission fluid (MTF) specifications.
📐 Dimensions
Exterior
Body Style:
Compact SUV
Length Approx:
4410 mm (173.6 inches)
Width Approx:
1810 mm (71.3 inches)
Height Approx:
1675 mm (66.0 inches)
Wheelbase Approx:
2650 mm (104.3 inches)
Weights
Curb Weight Approx:
1600-1700 kg (3527-3748 lbs) depending on configuration
Towing Capacity Approx:
Refer to vehicle documentation, typically around 1500 kg (3307 lbs) braked.
Wheels Tires
Standard Wheel Size:
Likely 17-inch or 18-inch alloy wheels.
Standard Tire Size:
Common sizes include 225/60 R17 or 235/55 R18. Refer to manual for exact specifications.
🛡️ Safety Features
Ratings
Euroncap Rating:
4 Stars (for the Korando C model, generally)
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Stability Control:
Electronic Stability Program (ESP) / Electronic Stability Control (ESC).
Parking Aid:
Parking Aid System (PAS) covered in manual.
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (coverage of the Air Bag System).
Seat Belts:
Pre-tensioning seatbelts are standard for this era.
Structural
Body Construction:
Reinforced safety cage construction.
💡 Technology Features
Infotainment
Audio System Features:
Likely includes AM/FM radio, CD player, possibly MP3/USB/Aux input, and speaker systems. Manual covers Audio System details.
Driver Assistance
Parking Assist:
Parking Aid System (PAS) with potential sensors and alerts.
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling and audio streaming may be present, refer to Audio System section.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Refer to manual for exact D20DTF recommendation.
Air Filter Replacement:
Generally every 30,000-45,000 km (18,000-28,000 miles) or as needed based on operating conditions.
Fuel Filter Replacement:
Typically 40,000-60,000 km (25,000-37,000 miles) for diesel engines.
Fluid Specifications
Engine Oil Type:
API SN/CF or ACEA C3 rated synthetic oil, 5W-30 viscosity is common for diesel engines of this era. Refer to manual for exact D20DTF specification.
Coolant Type:
Ethylene Glycol based coolant with silicate inhibitors (e.g., G11/G12 equivalent). Refer to manual for precise SsangYong specification.
Brake Fluid Type:
DOT 4
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging if regeneration cycles are not completed due to frequent short trips, especially relevant with CDP system.
Turbocharger Reliability:
While generally robust, turbocharger issues can arise from lack of maintenance or oil starvation, covered in engine section.
Transmission Software:
Some early DSI automatic transmissions could benefit from software updates for improved shift quality; the manual may detail diagnostic procedures.
Torque Specifications
Engine Head Bolts:
Detailed torque sequence and values for cylinder head bolts are critical and found within the manual's engine assembly section.
📚 Vehicle History
Brand Heritage
Origin:
SsangYong Motor Company is a South Korean manufacturer.
Specialization:
Historically known for SUVs and off-road vehicles.
Model Evolution
First Generation Start:
The Korando nameplate dates back to 1983, initially a licensed version of the Jeep CJ-7.
Third Generation Introduction:
The Korando C (C200) represented a significant modernization and styling shift for the model, moving to a more contemporary unibody crossover design.
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Crash Safety Award:
Euro NCAP 4-star rating indicates good performance in safety tests for the period.
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