SsangYong Korando 1997-2000 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: SsangYong Model: Korando Generation: First Generation (K92) Years Covered: 1997, 1998, 1999, 2000 Codes Internal Chassis Code: K92 (often referred to as the 'Korando Family' generation) 👋 Introduction Market Position Target Audience: Professional technicians, DIY mechanics, SsangYong Korando owners. Competitive Analysis Advantage: Comprehensive coverage for a specific generation, digital format for ease of use and print-on-demand. Key Features Delivery Method: Instant Download (no shipping or waiting). Origin: Prepared primarily for professional technicians; excellent for DIY users. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: Hundreds (specific count not provided, but typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine overhaul, diagnosis, cooling system, lubrication system, fuel system, ignition system, emission controls. Transmission: Manual and automatic transmission service, overhaul, diagnosis, clutch system. Drivetrain: Four-wheel drive system (4WD) operation, transfer case, front and rear differentials, driveshafts, CV joints. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. Brakes: Brake system diagnosis, front and rear brake pads, rotors, calipers, hydraulic system, parking brake. Steering: Power steering system, steering gear, tie rods, steering column. Electrical: Battery, charging system, starting system, lighting, instruments, body electrical, electronic control units (ECUs). Body: Body panels, doors, windows, interior trim, exterior trim, bumpers, glass replacement. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair. Diagnostic Troubleshooting: Comprehensive troubleshooting guides, fault codes, diagnostic procedures. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid level checks, lubrication points. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Overhaul: Detailed overhaul procedures for engines, transmissions, and differentials. Diagnostics: Diagnostic flowcharts and procedures for identifying and resolving faults. Wiring Diagrams: Complete electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Professional technician level with ample detail for advanced DIY mechanics. 📊 Manual Specifications File Format Compatibility: Adobe PDF Reader, WinRAR Print Quality Printable: Full Printable Zoom Functionality: Zoom IN/OUT capability Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely included 2.3L and 2.9L diesel engines (Mercedes-Benz sourced), and potentially a 2.0L or 2.3L gasoline engine. Performance Horsepower Range: Approximately 90-120 HP for diesel engines; 110-130 HP for gasoline engines (specific figures vary by engine and market). Torque Range: Approximate torque figures would be available in the manual, crucial for towing and off-road performance. Fuel System Diesel Injection: Likely indirect injection (IDI) or direct injection (DI) for the Mercedes-Benz diesel engines. Gasoline Injection: Likely multi-point fuel injection (MPI) for gasoline variants. 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transmission. Optional Optional Transmission: Likely a 4-speed automatic transmission. Features Drivetrain Configuration: Part-time 4WD system with selectable 2WD/4WD modes. 📐 Dimensions Exterior Body Styles: Typically offered as a 3-door short-wheelbase (SWB) and a 5-door long-wheelbase (LWB) SUV. Weights Curb Weight: Varies by configuration, but typically in the range of 1700-2000 kg (3750-4400 lbs). Towing Capacity: Towing capacities would be detailed in the manual, often significant for diesel variants. 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this specific generation from major global agencies, but manual would detail structural integrity and safety systems. Active Features Braking System: Front disc brakes, rear drum brakes (common for the era); ABS likely optional on higher trims. Passive Features Airbags: Driver and passenger airbags were likely standard or optional depending on the market and trim level. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player, likely with a limited number of speakers. Driver Assistance ABS: Anti-lock Braking System (ABS) may have been optional on higher trim levels or later production models within this range. Connectivity Connectivity Options: Minimal in terms of modern connectivity; basic wiring for accessories and audio. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on engine type and driving conditions. Timing Belt Replacement: For gasoline engines, timing belt replacement is a critical interval, usually around 90,000-160,000 km (56,000-100,000 miles). Fluid Specifications Engine Oil Spec: Manual will specify API service categories (e.g., API SG, SH, SJ) and viscosity grades (e.g., 10W-30, 15W-40) based on engine and ambient temperature. Coolant Spec: Ethylene glycol-based coolant, typically with a 50/50 mix with distilled water. Manual will specify type and capacity. Transmission Fluid Spec: Manual will specify DOT 3 or DOT 4 for clutch hydraulics. Automatic transmission fluid (ATF) specifications (e.g., Dexron II/III) and manual gearbox oil grades will be provided. Brake Fluid Spec: DOT 3 or DOT 4 brake fluid as per manufacturer's recommendation. Known Issues Diesel Engine Reliability: Mercedes-Benz diesel engines are generally robust, but may require attention to glow plugs, injection pumps, and oil...
Step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Detailed overhaul procedures for engines, transmissions, and differentials.
Diagnostics:
Diagnostic flowcharts and procedures for identifying and resolving faults.
Wiring Diagrams:
Complete electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Professional technician level with ample detail for advanced DIY mechanics.
📊 Manual Specifications
File Format
Compatibility:
Adobe PDF Reader, WinRAR
Print Quality
Printable:
Full Printable
Zoom Functionality:
Zoom IN/OUT capability
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely included 2.3L and 2.9L diesel engines (Mercedes-Benz sourced), and potentially a 2.0L or 2.3L gasoline engine.
Performance
Horsepower Range:
Approximately 90-120 HP for diesel engines; 110-130 HP for gasoline engines (specific figures vary by engine and market).
Torque Range:
Approximate torque figures would be available in the manual, crucial for towing and off-road performance.
Fuel System
Diesel Injection:
Likely indirect injection (IDI) or direct injection (DI) for the Mercedes-Benz diesel engines.
Gasoline Injection:
Likely multi-point fuel injection (MPI) for gasoline variants.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission.
Optional
Optional Transmission:
Likely a 4-speed automatic transmission.
Features
Drivetrain Configuration:
Part-time 4WD system with selectable 2WD/4WD modes.
📐 Dimensions
Exterior
Body Styles:
Typically offered as a 3-door short-wheelbase (SWB) and a 5-door long-wheelbase (LWB) SUV.
Weights
Curb Weight:
Varies by configuration, but typically in the range of 1700-2000 kg (3750-4400 lbs).
Towing Capacity:
Towing capacities would be detailed in the manual, often significant for diesel variants.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this specific generation from major global agencies, but manual would detail structural integrity and safety systems.
Active Features
Braking System:
Front disc brakes, rear drum brakes (common for the era); ABS likely optional on higher trims.
Passive Features
Airbags:
Driver and passenger airbags were likely standard or optional depending on the market and trim level.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player, likely with a limited number of speakers.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been optional on higher trim levels or later production models within this range.
Connectivity
Connectivity Options:
Minimal in terms of modern connectivity; basic wiring for accessories and audio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on engine type and driving conditions.
Timing Belt Replacement:
For gasoline engines, timing belt replacement is a critical interval, usually around 90,000-160,000 km (56,000-100,000 miles).
Fluid Specifications
Engine Oil Spec:
Manual will specify API service categories (e.g., API SG, SH, SJ) and viscosity grades (e.g., 10W-30, 15W-40) based on engine and ambient temperature.
Coolant Spec:
Ethylene glycol-based coolant, typically with a 50/50 mix with distilled water. Manual will specify type and capacity.
Transmission Fluid Spec:
Manual will specify DOT 3 or DOT 4 for clutch hydraulics. Automatic transmission fluid (ATF) specifications (e.g., Dexron II/III) and manual gearbox oil grades will be provided.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid as per manufacturer's recommendation.
Known Issues
Diesel Engine Reliability:
Mercedes-Benz diesel engines are generally robust, but may require attention to glow plugs, injection pumps, and oil seals over time.
Rust Corrosion:
As with many vehicles of this era, especially those used off-road or in coastal areas, rust and corrosion on the chassis and body panels can be a concern.
Suspension Wear:
Bushings and ball joints in the suspension and steering system can wear out, leading to looseness and noise.
Electrical Gremlins:
Older vehicles can sometimes exhibit intermittent electrical issues due to aging wiring or connections.
📚 Vehicle History
Brand Heritage
Brand Origin:
SsangYong Motor Company, a South Korean manufacturer with a history of producing SUVs and commercial vehicles.
Model Evolution
Predecessor:
The original Korando was produced from 1983 to 1996.
Relation To Korean Jeep:
This generation is a direct successor to the original Korando, which itself was based on licensed Jeep CJ-7 designs.
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
General Recognition:
While specific 'awards' for this model are not widely documented, the Korando was known for its ruggedness and off-road capability, particularly with the Mercedes-Benz diesel engines.
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