🏷️ Basic Information Identification Make: SsangYong Model: Musso Model Nickname: Korando Family (Korea) Codes Chassis Code: MS 👋 Introduction Market Position Positioning: The SsangYong Musso was a rugged, body-on-frame SUV known for its off-road capabilities and robust build, often competing with other mid-size SUVs of its era. Competitive Analysis Competitors: Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero/Montero, Land Rover Discovery, Ford Explorer. Key Features Manual Utility: Empowers owners to perform a wide range of maintenance and repair tasks, saving significant costs compared to dealership servicing. Easy-to-follow instructions with visual aids. Vehicle Attributes: Robust chassis, capable off-road performance, spacious interior, often powered by reliable diesel engines (though gasoline variants existed). 📋 Manual Details Coverage Applicable Years: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Models Covered: All Musso Models/Engines/Trim/Transmission Types Format Format: Digital Download (PDF) Delivery: Instant Email Delivery Language Language: English Page Count Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Electrical, Fuel System, Lubrication System, Cooling System, Emission Control System Transmission: Manual Transmission, Automatic Transmission, Transfer Case, Drivetrain Chassis: Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires Electrical: Body Electrical Systems, Lighting, Instruments, Audio System, Power Accessories, Fuses & Relays, Wiring Diagrams Body: Body Structure, Exterior Panels, Interior Trim, Seats, Doors, Windows, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Repair: Component Removal & Installation, Engine Rebuild, Transmission Overhaul, Suspension & Steering Repair, Brake Service, Electrical Component Replacement Specifications: Torque Specifications, Tightening Sequences, Clearances, Tolerances, Fluid Capacities, Specifications Tables Technical Depth Depth: Comprehensive: Covers basic maintenance to complete mechanical and electrical system overhauls. Includes detailed diagrams and step-by-step instructions. 📊 Manual Specifications File Format Compatibility: All PC & MAC Computers, Tablets, Mobile Phones (requires Adobe Reader) Software Requirements: Adobe Reader (free download) Print Quality Printability: Printable (single page, chapter, or entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement Diesel: 2.3L (OM601), 2.9L (OM602), 3.1L (OM603 - later models) Engine Displacement Gasoline: 3.2L (M104) Performance Horsepower Range: Approx. 90-160 HP (depending on engine and tuning) Torque Range: Approx. 170-300 Nm (depending on engine and tuning) Fuel System Diesel Injection: Indirect Injection (IDI) with Bosch VE/EDC injection pumps Gasoline Injection: Electronic Fuel Injection (EFI) Engine Codes Diesel Codes: Mercedes-Benz OM601, OM602, OM603 Gasoline Codes: Mercedes-Benz M104 🔧 Transmission Standard Manual Transmission: 5-speed manual Optional Automatic Transmission: 4-speed automatic (Mercedes-Benz 722.4) Features Drivetrain: Part-time 4WD with selectable 2WD/4WD and Low Range 📐 Dimensions Exterior Length: Approx. 4650-4720 mm Width: Approx. 1800-1815 mm Height: Approx. 1745-1755 mm Weights Curb Weight: Approx. 1800-2000 kg Gross Vehicle Weight: Approx. 2500-2700 kg 🛡️ Safety Features Ratings Crash Test Ratings: Limited publicly available formal crash test data for this era and specific model. Early models predate modern standardized testing. Active Features Braking System: Front: Ventilated Disc Brakes; Rear: Drum Brakes (some later models may have disc brakes). ABS available on some higher trims. Passive Features Restraints: Seatbelts (front and rear), potential for driver airbag on later models/trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD player, often with 4-6 speakers. Aftermarket upgrades common. Driver Assistance ABS: Available on higher trim levels and later model years. Connectivity Bluetooth: Not factory fitted; aftermarket solutions are available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 km or 6 months (refer to manual for exact specification based on engine and oil type). Timing Belt Replacement: If equipped with timing belt (some early diesel engines might have chains), typically 80,000-100,000 km or 5-7 years. Check manual for specific engine variant. Fluid Specifications Engine Oil: API CG-4 or higher for diesel, API SG/SH for gasoline. Viscosity typically SAE 10W-30 or 15W-40, depending on climate. Consult manual for precise grades. Coolant: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity. Transmission Fluid Auto: Dexron II/III or equivalent (for 722.4 transmission). Check manual for specific part number and capacity. Transmission Fluid Manual: API GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90. Consult manual for exact specification and capacity. Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Diesel Engines: Glow plug issues, injector pump wear, oil leaks, potential for head gasket issues on higher mileage engines. Suspension: Wear in bushings, ball joints, and tie rod ends due to off-road use and vehicle weight. Steering box play. Electrical: Corrosion in connectors, issues with window regulators, dashboard warning lights can sometimes be intermittent. Bodywork: Rust formation, particularly around wheel arches, sills, and door bottoms. Check underbody and frame for corrosion. 📚 Vehicle History Brand Heritage...
The SsangYong Musso was a rugged, body-on-frame SUV known for its off-road capabilities and robust build, often competing with other mid-size SUVs of its era.
Competitive Analysis
Competitors:
Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero/Montero, Land Rover Discovery, Ford Explorer.
Key Features
Manual Utility:
Empowers owners to perform a wide range of maintenance and repair tasks, saving significant costs compared to dealership servicing. Easy-to-follow instructions with visual aids.
Vehicle Attributes:
Robust chassis, capable off-road performance, spacious interior, often powered by reliable diesel engines (though gasoline variants existed).
Comprehensive: Covers basic maintenance to complete mechanical and electrical system overhauls. Includes detailed diagrams and step-by-step instructions.
📊 Manual Specifications
File Format
Compatibility:
All PC & MAC Computers, Tablets, Mobile Phones (requires Adobe Reader)
Software Requirements:
Adobe Reader (free download)
Print Quality
Printability:
Printable (single page, chapter, or entire manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Diesel:
2.3L (OM601), 2.9L (OM602), 3.1L (OM603 - later models)
Engine Displacement Gasoline:
3.2L (M104)
Performance
Horsepower Range:
Approx. 90-160 HP (depending on engine and tuning)
Torque Range:
Approx. 170-300 Nm (depending on engine and tuning)
Fuel System
Diesel Injection:
Indirect Injection (IDI) with Bosch VE/EDC injection pumps
Gasoline Injection:
Electronic Fuel Injection (EFI)
Engine Codes
Diesel Codes:
Mercedes-Benz OM601, OM602, OM603
Gasoline Codes:
Mercedes-Benz M104
🔧 Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
4-speed automatic (Mercedes-Benz 722.4)
Features
Drivetrain:
Part-time 4WD with selectable 2WD/4WD and Low Range
📐 Dimensions
Exterior
Length:
Approx. 4650-4720 mm
Width:
Approx. 1800-1815 mm
Height:
Approx. 1745-1755 mm
Weights
Curb Weight:
Approx. 1800-2000 kg
Gross Vehicle Weight:
Approx. 2500-2700 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited publicly available formal crash test data for this era and specific model. Early models predate modern standardized testing.
Active Features
Braking System:
Front: Ventilated Disc Brakes; Rear: Drum Brakes (some later models may have disc brakes). ABS available on some higher trims.
Passive Features
Restraints:
Seatbelts (front and rear), potential for driver airbag on later models/trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD player, often with 4-6 speakers. Aftermarket upgrades common.
Driver Assistance
ABS:
Available on higher trim levels and later model years.
Connectivity
Bluetooth:
Not factory fitted; aftermarket solutions are available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km or 6 months (refer to manual for exact specification based on engine and oil type).
Timing Belt Replacement:
If equipped with timing belt (some early diesel engines might have chains), typically 80,000-100,000 km or 5-7 years. Check manual for specific engine variant.
Fluid Specifications
Engine Oil:
API CG-4 or higher for diesel, API SG/SH for gasoline. Viscosity typically SAE 10W-30 or 15W-40, depending on climate. Consult manual for precise grades.
Coolant:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Transmission Fluid Auto:
Dexron II/III or equivalent (for 722.4 transmission). Check manual for specific part number and capacity.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90. Consult manual for exact specification and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Engines:
Glow plug issues, injector pump wear, oil leaks, potential for head gasket issues on higher mileage engines.
Suspension:
Wear in bushings, ball joints, and tie rod ends due to off-road use and vehicle weight. Steering box play.
Electrical:
Corrosion in connectors, issues with window regulators, dashboard warning lights can sometimes be intermittent.
Bodywork:
Rust formation, particularly around wheel arches, sills, and door bottoms. Check underbody and frame for corrosion.
📚 Vehicle History
Brand Heritage
Brand Origin:
SsangYong Motor Company is a South Korean automobile manufacturer, historically known for its SUVs and trucks. The company has had ownership changes, including periods with Daewoo and Mahindra & Mahindra.
Model Evolution
Development:
The Musso was originally developed by SsangYong Motor Company in partnership with Mercedes-Benz, utilizing Mercedes-Benz diesel engines and some chassis components, reflecting a period of technological collaboration.
Production
Production Period:
1993-2005
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While not a recipient of major international awards, the Musso was recognized for its robust construction and off-road capability in its respective markets.
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