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2008 SsangYong New Rexton Y285 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: New Rexton Model Variant: Y285 Year: 2008 Codes Chassis Code: Y285 Engine Codes Covered: G23D (EU4), G32D (EU4), D27DT (EU4), D27DTP (EU4) 👋 Introduction Market Position Vehicle Segment: Body-on-frame SUV, positioned as a rugged and capable vehicle Competitive Analysis Key Competitors Era: Competed with other large SUVs and off-road oriented vehicles of the late 2000s, often offering a value proposition compared to more established premium brands. Key Features Vehicle Attributes: Rugged construction, powerful engine options (including diesel), off-road capability, spacious interior, and often a more affordable price point. Manual Value Proposition Cost Effectiveness: An inexpensive way to maintain and repair the vehicle, saving on dealership service costs. User Base: Suitable for both DIY enthusiasts and professional mechanics. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive factory service, repair, and workshop procedures Page Count Estimated Page Count: Not specified, but described as 'complete' and covering 'every single detail' Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Systems G23D: General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control System Engine Systems G32D: General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control System Engine Systems D27Dt: General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control System Engine Systems D27Dtp: General, Assembly, Fuel, Intake, Exhaust, CDP F (EURO IV), Lubrication, Cooling, Electric Devices, Control System Electrical Systems: Electrical System, Fuses & Relays, STICS, Cluster, Lamps, Switches, Wiper & Washer System, Rain Sensor Unit, PAS, AV Chassis Systems: Batra 5-Speed Auto Transmission, DC 5-Speed Auto Transmission, Manual Transmission, Clutch, Part-Time Transfer Case, Axle System, TOD, Propeller Shaft, Suspension System, Brakes System, ESP, ABS, Power Steering System, Wheel & Tire, Special Service Tools Body Systems: Air Conditioning System, FATC, Heater Ventilation System, FFH System, PTC System, Airbag System, Body Interior, Body Exterior, Body Repair, Sunroof, Seats, Special Service Tools Diagnosis Systems: ECU (Gasoline), ECU (Diesel), Brake, Airbag, CCCS, FATC, FFH, P/Trunk, Rain Sensor, STICS, TC, TCH, TGS Lever Wiring Diagrams: Electrical Wiring Diagram - General Information, Connectors, Grounds, Power Distribution, Circuits Procedures Included General Procedures: General vehicle information, disassembly and reassembly Engine Procedures: Detailed repair and overhaul for all listed engine variants, including fuel injection, ignition (for gasoline), emission controls, turbocharging (for diesel), cooling system, lubrication, and engine management systems. Transmission Procedures: Repair and servicing for manual and automatic transmissions (Batra, DC), clutch service, transfer case operation and repair, and AWD (TOD) system diagnostics. Drivetrain Procedures: Axle system repair, propeller shaft service, and components related to part-time and TOD transfer cases. Suspension Steering Brakes: Front and rear suspension component replacement and adjustment, steering system repair, brake system overhaul (including ABS, ESP), and wheel/tire service. Body Interior Exterior: Body panel repair, interior trim removal and installation, sunroof mechanisms, seat adjustments and replacement, airbag system service, and HVAC system maintenance and repair. Electrical Diagnostics Repair: Troubleshooting and repair of electrical systems, including lighting, instruments, power accessories, wipers, and advanced systems like rain sensors and parking assist (PAS). Diagnostic Troubleshooting: Diagnostic procedures for ECUs (gasoline and diesel), brake systems, airbags, climate control (FATC), auxiliary heaters (FFH, PTC), and transfer case (TC) systems. Technical Depth Depth: Extensive, from basic maintenance and adjustments to complete component disassembly, overhaul, and troubleshooting. Includes detailed diagrams for procedures. 📊 Manual Specifications File Format Quality: High-quality diagrams and easy-to-read text sections Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Operating Systems: All Versions of Windows & Mac Software Requirements Reader Requirement: Adobe PDF Reader Unzipping Requirement: WinZip ⚙️ Engine Specifications Primary Engine G23D Engine Type: Gasoline, Inline-4 Displacement: 2.3 Liters (2300 cc) Emission Standard: EU4 Secondary Engine G32D Engine Type: Gasoline, V6 Displacement: 3.2 Liters (3200 cc) Emission Standard: EU4 Diesel Engine D27Dt Engine Type: Diesel, Inline-5 Turbocharged Displacement: 2.7 Liters (2700 cc) Emission Standard: EU4 Diesel Engine D27Dtp Engine Type: Diesel, Inline-5 Turbocharged with Common Rail Direct Injection Displacement: 2.7 Liters (2700 cc) Emission Standard: EU4, includes CDP F (Particulate Filter) Fuel System Gasoline Systems: Electronic Fuel Injection (EFI) Diesel Systems: Common Rail Direct Injection (CRDi) for D27DTP, potentially early direct injection or indirect injection for D27DT. 🔧 Transmission Standard Transmission Type: Manual Transmission (details not specified, but coverage is included) Optional Transmission Automatic Transmission 1: Batra 5-Speed Automatic Transmission Automatic Transmission 2: DC 5-Speed Automatic Transmission Drivetrain Transfer Case: Part-Time Transfer Case (likely with selectable 2WD/4WD) All Wheel Drive: TOD (Torque-On-Demand) system covered, indicating a more advanced AWD/4WD system capability. 📐 Dimensions Exterior Vehicle Type: Full-size SUV Weights Gross Vehicle Weight Rating: Specific GVWR varies by engine and configuration, manual would detail these. 🛡️ Safety Features Active Features Braking Systems: ABS (Anti-lock Braking System), ESP (Electronic Stability Program) Passive Features Airbag System: Comprehensive coverage...
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2008 SsangYong New Rexton Y285 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
New Rexton
Model Variant:
Y285
Year:
2008
Codes
Chassis Code:
Y285
Engine Codes Covered:
G23D (EU4), G32D (EU4), D27DT (EU4), D27DTP (EU4)
👋 Introduction
Market Position
Vehicle Segment:
Body-on-frame SUV, positioned as a rugged and capable vehicle
Competitive Analysis
Key Competitors Era:
Competed with other large SUVs and off-road oriented vehicles of the late 2000s, often offering a value proposition compared to more established premium brands.
Key Features
Vehicle Attributes:
Rugged construction, powerful engine options (including diesel), off-road capability, spacious interior, and often a more affordable price point.
Manual Value Proposition
Cost Effectiveness:
An inexpensive way to maintain and repair the vehicle, saving on dealership service costs.
User Base:
Suitable for both DIY enthusiasts and professional mechanics.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive factory service, repair, and workshop procedures
Page Count
Estimated Page Count:
Not specified, but described as 'complete' and covering 'every single detail'
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems G23D:
General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control System
Engine Systems G32D:
General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control System
Engine Systems D27Dt:
General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control System
Engine Systems D27Dtp:
General, Assembly, Fuel, Intake, Exhaust, CDP F (EURO IV), Lubrication, Cooling, Electric Devices, Control System
Electrical Systems:
Electrical System, Fuses & Relays, STICS, Cluster, Lamps, Switches, Wiper & Washer System, Rain Sensor Unit, PAS, AV
Chassis Systems:
Batra 5-Speed Auto Transmission, DC 5-Speed Auto Transmission, Manual Transmission, Clutch, Part-Time Transfer Case, Axle System, TOD, Propeller Shaft, Suspension System, Brakes System, ESP, ABS, Power Steering System, Wheel & Tire, Special Service Tools
Body Systems:
Air Conditioning System, FATC, Heater Ventilation System, FFH System, PTC System, Airbag System, Body Interior, Body Exterior, Body Repair, Sunroof, Seats, Special Service Tools
Diagnosis Systems:
ECU (Gasoline), ECU (Diesel), Brake, Airbag, CCCS, FATC, FFH, P/Trunk, Rain Sensor, STICS, TC, TCH, TGS Lever
Wiring Diagrams:
Electrical Wiring Diagram - General Information, Connectors, Grounds, Power Distribution, Circuits
Procedures Included
General Procedures:
General vehicle information, disassembly and reassembly
Engine Procedures:
Detailed repair and overhaul for all listed engine variants, including fuel injection, ignition (for gasoline), emission controls, turbocharging (for diesel), cooling system, lubrication, and engine management systems.
Transmission Procedures:
Repair and servicing for manual and automatic transmissions (Batra, DC), clutch service, transfer case operation and repair, and AWD (TOD) system diagnostics.
Drivetrain Procedures:
Axle system repair, propeller shaft service, and components related to part-time and TOD transfer cases.
Suspension Steering Brakes:
Front and rear suspension component replacement and adjustment, steering system repair, brake system overhaul (including ABS, ESP), and wheel/tire service.
Body Interior Exterior:
Body panel repair, interior trim removal and installation, sunroof mechanisms, seat adjustments and replacement, airbag system service, and HVAC system maintenance and repair.
Electrical Diagnostics Repair:
Troubleshooting and repair of electrical systems, including lighting, instruments, power accessories, wipers, and advanced systems like rain sensors and parking assist (PAS).
Diagnostic Troubleshooting:
Diagnostic procedures for ECUs (gasoline and diesel), brake systems, airbags, climate control (FATC), auxiliary heaters (FFH, PTC), and transfer case (TC) systems.
Technical Depth
Depth:
Extensive, from basic maintenance and adjustments to complete component disassembly, overhaul, and troubleshooting. Includes detailed diagrams for procedures.
📊 Manual Specifications
File Format
Quality:
High-quality diagrams and easy-to-read text sections
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Software Requirements
Reader Requirement:
Adobe PDF Reader
Unzipping Requirement:
WinZip
⚙️ Engine Specifications
Primary Engine G23D
Engine Type:
Gasoline, Inline-4
Displacement:
2.3 Liters (2300 cc)
Emission Standard:
EU4
Secondary Engine G32D
Engine Type:
Gasoline, V6
Displacement:
3.2 Liters (3200 cc)
Emission Standard:
EU4
Diesel Engine D27Dt
Engine Type:
Diesel, Inline-5 Turbocharged
Displacement:
2.7 Liters (2700 cc)
Emission Standard:
EU4
Diesel Engine D27Dtp
Engine Type:
Diesel, Inline-5 Turbocharged with Common Rail Direct Injection
Displacement:
2.7 Liters (2700 cc)
Emission Standard:
EU4, includes CDP F (Particulate Filter)
Fuel System
Gasoline Systems:
Electronic Fuel Injection (EFI)
Diesel Systems:
Common Rail Direct Injection (CRDi) for D27DTP, potentially early direct injection or indirect injection for D27DT.
🔧 Transmission
Standard Transmission
Type:
Manual Transmission (details not specified, but coverage is included)
Optional Transmission
Automatic Transmission 1:
Batra 5-Speed Automatic Transmission
Automatic Transmission 2:
DC 5-Speed Automatic Transmission
Drivetrain
Transfer Case:
Part-Time Transfer Case (likely with selectable 2WD/4WD)
All Wheel Drive:
TOD (Torque-On-Demand) system covered, indicating a more advanced AWD/4WD system capability.
📐 Dimensions
Exterior
Vehicle Type:
Full-size SUV
Weights
Gross Vehicle Weight Rating:
Specific GVWR varies by engine and configuration, manual would detail these.
🛡️ Safety Features
Active Features
Braking Systems:
ABS (Anti-lock Braking System), ESP (Electronic Stability Program)
Passive Features
Airbag System:
Comprehensive coverage of the airbag system
Ratings
Crash Test Data:
Not specified in product info, but manual may contain structural repair data.
💡 Technology Features
Infotainment
Audio Visual:
Coverage of the AV system, likely including basic radio, CD player, and speaker systems.
Driver Assistance
Parking Assist:
PAS (Parking Assist System) diagnostics and service
Sensors
Rain Sensor:
Rain sensor unit diagnostics and calibration
🔧 Maintenance
Service Intervals
General Recommendation:
The manual provides the necessary information to perform scheduled maintenance according to manufacturer recommendations (specific intervals not listed in product description but would be in the manual).
Fluid Specifications
Engine Oil:
Specific viscosity grades (e.g., 5W-30, 10W-40) and API service classifications for each engine type would be detailed.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) types for Batra and DC transmissions, and gear oil specifications for manual transmissions and transfer cases.
Coolant:
Type and mixture ratio for the cooling system (e.g., Ethylene Glycol-based coolant).
Brake Fluid:
DOT specification (e.g., DOT 3 or DOT 4) for the brake system.
Known Issues
Common Wear Items:
While not explicitly stated, a comprehensive manual would cover common wear items such as brake pads, rotors, suspension components, and potential issues related to diesel particulate filters (for D27DTP).
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
SsangYong is known for producing rugged SUVs and commercial vehicles, often leveraging robust chassis designs and powerful engines.
Model Evolution
Rexton Lineage:
The Rexton is SsangYong's flagship SUV, based on a traditional body-on-frame platform, known for its towing capacity and off-road prowess.
Production
Production Era:
The 2008 model year falls into the second generation of the Rexton, which saw styling updates and powertrain refinements.
🏆 Awards & Recognition
Recognitions
Notable Awards:
No specific awards or certifications are mentioned in the product description for this particular manual or vehicle.
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