Ssangyong Rexton I & II EWD LHD Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation: I & II Chassis Code: G200 (Rexton I), G200/G200W (Rexton II) Body Style: SUV Drive Type: EWD (Electronic 4WD) Steering Side: LHD (Left-Hand Drive) 👋 Introduction Market Position Target Audience: Technicians, mechanics, DIY enthusiasts, and anyone wanting to repair or learn about the SsangYong Rexton. Value Proposition: Provides comprehensive factory-level information at a competitive price for efficient vehicle repair and maintenance. Competitive Analysis Alternative Resources: Highlights the inconvenience and cost of searching through numerous physical bookstores for repair information. Key Features Completeness: Official full complete factory service repair manual. Accessibility: Instant download provides immediate access to crucial repair data. User Support: Customer support available for concerns or download issues. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count Estimate: Hundreds to Thousands Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip (for larger files) 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive coverage including diagnostics, overhaul, component testing, and specifications. Transmission Service Repair: Detailed procedures for both manual and automatic transmissions, including clutch, gearbox, and transfer case. Brake System: Covers hydraulic system, ABS, EBD, brake pads, discs, calipers, and parking brake. Electrical System: Extensive coverage of wiring diagrams, component locations, diagnostic procedures for electrical faults. Suspension: Front and rear suspension components, alignment, shock absorbers, springs, and bushings. Steering: Power steering system, steering column, linkages, and troubleshooting. Cooling System: Radiator, water pump, thermostat, hoses, fans, and coolant specifications. Fuel Injection: Detailed information on fuel injection systems, injectors, fuel pump, and pressure regulator. Fuel System: Fuel tank, lines, filters, and evaporative emission control system. Emission System: Catalytic converter, EGR system, O2 sensors, and emission control components. Heater Air Conditional: HVAC system components, refrigerant, operation, and troubleshooting. Engine Control System: ECU, sensors, actuators, diagnostic trouble codes (DTCs), and PCM strategies. Chassis Body: Frame construction, body panels, doors, hinges, latches, and exterior trim. Restraint System: Airbag system, seatbelts, and SRS component locations and diagnostics. Interior: Dashboard, seats, trim panels, and interior lighting. Differential Drive: Front and rear differentials, drive shafts, and CV joints. Axle: Front and rear axle components, wheel bearings, and seals. General Maintenance: Routine checks, fluid level checks, filter replacements, and lubrication. Troubleshooting: Systematic approach to diagnosing common and complex vehicle problems. Periodic Lubrication: Specific lubrication points, intervals, and recommended lubricant types. Procedures Included Engine Overhaul: Detailed step-by-step instructions for engine disassembly, inspection, and reassembly. Transmission Rebuild: Procedures for rebuilding automatic and manual transmissions, including torque specifications and component identification. Brake Bleeding: Correct procedures for bleeding the brake system, including ABS-equipped vehicles. Electrical Component Replacement: Instructions for replacing various electrical components such as alternators, starters, sensors, and ECUs. Suspension Alignment: Guidelines and specifications for front and rear wheel alignment. Fuel Injector Cleaning Testing: Procedures for cleaning and testing fuel injectors. HVAC System Diagnosis Recharge: Steps for diagnosing HVAC issues and recharging the refrigerant system. Timing Belt Replacement: Detailed instructions for timing belt replacement, critical for preventing engine damage. Differential Oil Change: Procedures for changing and refilling differential oil. Airbag System Diagnosis: Procedures for diagnosing and safely working with the SRS system. Chassis Lubrication: Identification of lubrication points and recommended service intervals. Technical Depth Diagnostics: In-depth diagnostic procedures, including symptom-based troubleshooting and use of diagnostic tools. Repair Specifications: Precise torque values, clearances, tolerances, and assembly instructions for all major components. Wiring Diagrams: Comprehensive and detailed electrical wiring diagrams for all vehicle systems. Component Testing: Procedures for testing individual components (e.g., sensors, actuators, solenoids) to verify functionality. Factory Data: Technical data maintained at the original manufacturer's book level. 📊 Manual Specifications File Format File Format: PDF Print Quality: High Quality, Printable Searchability: Likely searchable text within PDF files (dependent on original scanning quality). Compress Format: May require unzipper for larger manuals (e.g., .zip or .rar). Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: Likely Korean-developed diesel engines (e.g., OM602 derived or similar variants) and potentially Mercedes-Benz sourced engines in some markets/generations. Engine Displacement Examples: 2.3L, 2.7L (common for Rexton I and II, often diesel). Performance Horsepower Range Estimate: Approximately 120-165 hp depending on specific engine and tuning. Torque Range Estimate: Approximately 240-340 Nm depending on specific engine and tuning. Fuel System Fuel Delivery: Common Rail Direct Injection (CRDI) for diesel variants, likely multi-point injection for gasoline variants (if offered). Turbocharger: Likely features a turbocharger with intercooler for diesel engines to enhance performance and efficiency. 🔧 Transmission Standard Transmission Type Examples: 5-speed Manual Transmission, 4-speed or 5-speed Automatic Transmission. Optional Transmission Type Examples: Automatic transmission variants were common options. Features Drivetrain Options: Electronically controlled 4WD (EWD) system with selectable modes. Gear Ratios: Specific gear ratios for each transmission variant would be detailed within the manual. 📐 Dimensions Exterior Length Estimate: Approx. 4650-4740 mm Width Estimate: Approx. 1870-1890 mm...

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Taper: Car

Distributeur:

UGS: 509257

Collections: ALL Ssangyong

Disponibilité: En stock

Mots clés: Car Cars Rexton Rexton I Rexton II Ssangyong

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton

Generation:

I & II

Chassis Code:

G200 (Rexton I), G200/G200W (Rexton II)

Body Style:

Drive Type:

EWD (Electronic 4WD)

Steering Side:

LHD (Left-Hand Drive)

👋 Introduction

Market Position

Target Audience:

Technicians, mechanics, DIY enthusiasts, and anyone wanting to repair or learn about the SsangYong Rexton.

Value Proposition:

Provides comprehensive factory-level information at a competitive price for efficient vehicle repair and maintenance.

Competitive Analysis

Alternative Resources:

Highlights the inconvenience and cost of searching through numerous physical bookstores for repair information.

Key Features

Completeness:

Official full complete factory service repair manual.

Accessibility:

Instant download provides immediate access to crucial repair data.

User Support:

Customer support available for concerns or download issues.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Page Count Estimate:

Hundreds to Thousands

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip (for larger files)

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Comprehensive coverage including diagnostics, overhaul, component testing, and specifications.

Transmission Service Repair:

Detailed procedures for both manual and automatic transmissions, including clutch, gearbox, and transfer case.

Brake System:

Covers hydraulic system, ABS, EBD, brake pads, discs, calipers, and parking brake.

Electrical System:

Extensive coverage of wiring diagrams, component locations, diagnostic procedures for electrical faults.

Suspension:

Front and rear suspension components, alignment, shock absorbers, springs, and bushings.

Steering:

Power steering system, steering column, linkages, and troubleshooting.

Cooling System:

Radiator, water pump, thermostat, hoses, fans, and coolant specifications.

Fuel Injection:

Detailed information on fuel injection systems, injectors, fuel pump, and pressure regulator.

Fuel System:

Fuel tank, lines, filters, and evaporative emission control system.

Emission System:

Catalytic converter, EGR system, O2 sensors, and emission control components.

Heater Air Conditional:

HVAC system components, refrigerant, operation, and troubleshooting.

Engine Control System:

ECU, sensors, actuators, diagnostic trouble codes (DTCs), and PCM strategies.

Chassis Body:

Frame construction, body panels, doors, hinges, latches, and exterior trim.

Restraint System:

Airbag system, seatbelts, and SRS component locations and diagnostics.

Interior:

Dashboard, seats, trim panels, and interior lighting.

Differential Drive:

Front and rear differentials, drive shafts, and CV joints.

Axle:

Front and rear axle components, wheel bearings, and seals.

General Maintenance:

Routine checks, fluid level checks, filter replacements, and lubrication.

Troubleshooting:

Systematic approach to diagnosing common and complex vehicle problems.

Periodic Lubrication:

Specific lubrication points, intervals, and recommended lubricant types.

Procedures Included

Engine Overhaul:

Detailed step-by-step instructions for engine disassembly, inspection, and reassembly.

Transmission Rebuild:

Procedures for rebuilding automatic and manual transmissions, including torque specifications and component identification.

Brake Bleeding:

Correct procedures for bleeding the brake system, including ABS-equipped vehicles.

Electrical Component Replacement:

Instructions for replacing various electrical components such as alternators, starters, sensors, and ECUs.

Suspension Alignment:

Guidelines and specifications for front and rear wheel alignment.

Fuel Injector Cleaning Testing:

Procedures for cleaning and testing fuel injectors.

HVAC System Diagnosis Recharge:

Steps for diagnosing HVAC issues and recharging the refrigerant system.

Timing Belt Replacement:

Detailed instructions for timing belt replacement, critical for preventing engine damage.

Differential Oil Change:

Procedures for changing and refilling differential oil.

Airbag System Diagnosis:

Procedures for diagnosing and safely working with the SRS system.

Chassis Lubrication:

Identification of lubrication points and recommended service intervals.

Technical Depth

Diagnostics:

In-depth diagnostic procedures, including symptom-based troubleshooting and use of diagnostic tools.

Repair Specifications:

Precise torque values, clearances, tolerances, and assembly instructions for all major components.

Wiring Diagrams:

Comprehensive and detailed electrical wiring diagrams for all vehicle systems.

Component Testing:

Procedures for testing individual components (e.g., sensors, actuators, solenoids) to verify functionality.

Factory Data:

Technical data maintained at the original manufacturer's book level.

📊 Manual Specifications

File Format

File Format:

Print Quality:

High Quality, Printable

Searchability:

Likely searchable text within PDF files (dependent on original scanning quality).

Compress Format:

May require unzipper for larger manuals (e.g., .zip or .rar).

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Family:

Likely Korean-developed diesel engines (e.g., OM602 derived or similar variants) and potentially Mercedes-Benz sourced engines in some markets/generations.

Engine Displacement Examples:

2.3L, 2.7L (common for Rexton I and II, often diesel).

Performance

Horsepower Range Estimate:

Approximately 120-165 hp depending on specific engine and tuning.

Torque Range Estimate:

Approximately 240-340 Nm depending on specific engine and tuning.

Fuel System

Fuel Delivery:

Common Rail Direct Injection (CRDI) for diesel variants, likely multi-point injection for gasoline variants (if offered).

Turbocharger:

Likely features a turbocharger with intercooler for diesel engines to enhance performance and efficiency.

🔧 Transmission

Standard

Transmission Type Examples:

5-speed Manual Transmission, 4-speed or 5-speed Automatic Transmission.

Optional

Transmission Type Examples:

Automatic transmission variants were common options.

Features

Drivetrain Options:

Electronically controlled 4WD (EWD) system with selectable modes.

Gear Ratios:

Specific gear ratios for each transmission variant would be detailed within the manual.

📐 Dimensions

Exterior

Length Estimate:

Approx. 4650-4740 mm

Width Estimate:

Approx. 1870-1890 mm

Height Estimate:

Approx. 1730-1745 mm

Weights

Curb Weight Estimate:

Approx. 1900-2100 kg

Gross Vehicle Weight Estimate:

Exceeds 2600 kg, specific to GVWR.

Towing Capacity Estimate:

Typically rated for towing up to 2000-2500 kg (braked).

🛡️ Safety Features

Ratings

Crash Test Results:

Varies by market and specific testing agency (e.g., Euro NCAP). Early Rexton models might not have extensive modern crash data publicly available.

Active Features

Electronic Stability Control:

Likely available on later Rexton II models, but may be optional or absent on earlier Rexton I.

Anti-Lock Braking System:

Standard on most Rexton models.

Electronic Brakeforce Distribution:

Commonly paired with ABS.

Passive Features

Airbags:

Front airbags for driver and passenger, potentially side airbags on higher trims or later models.

Seatbelts:

Three-point seatbelts with pre-tensioners.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted radio/CD player, potentially with CD changer or MP3 capability in later models. Aftermarket integration guidance may be absent.

Navigation:

Optional GPS navigation system available on some higher trim levels or later models.

Driver Assistance

Parking Sensors:

Rear parking sensors might be available on higher trims.

Cruise Control:

Standard on most models.

Connectivity

Auxiliary Input:

Likely an auxiliary input jack for audio devices on later models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 km or 12 months, depending on engine type and driving conditions. Consult manual for exact intervals.

Transmission Fluid Interval:

Automatic transmission fluid should be checked regularly and changed every 60,000-100,000 km. Manual transmission fluid change is less frequent, typically 100,000-160,000 km.

Timing Belt Interval:

Crucial for diesel engines; typically 70,000-100,000 km or 5-7 years. This manual will specify the exact interval and procedures.

Fluid Specifications

Engine Oil Type:

Diesel engines typically require API CI-4 or higher, SAE 5W-30 or 10W-30 synthetic or semi-synthetic oil. Gasoline variants will have different specifications. Manual will list exact specifications.

Coolant Type:

Ethylene glycol-based antifreeze, typically a long-life formulation (e.g., HOAT or OAT). Manual will specify color and type.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Type Auto:

Dexron III/VI or equivalent for older automatics; specific ATF for newer models. Manual will be precise.

Transmission Fluid Type Manual:

GL-4 or GL-5 gear oil, with specific viscosity grade (e.g., 75W-90). Manual will specify.

Known Issues

Diesel Particulate Filter Clogging:

Common in modern diesels with heavy city driving; manual may offer regeneration procedures.

Edbcontext Issues:

Potential issues with sensors or actuators in the engine control unit or transmission control module.

Suspension Wear:

Ball joints, bushings, and shock absorbers can experience wear over time, especially with off-road use.

Radiator Leaks:

As with many vehicles, radiators can develop leaks over time.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

Generation I Introduction:

Launched in 2001, based on a ladder-frame chassis and often utilizing Mercedes-Benz driveline components (e.g., engines and transmissions).

Generation Ii Introduction:

Launched around 2006 with updated styling, interior, and powertrain options, including revised engines and transmission options.

Production

Production Period:

Rexton I: 2001–2006; Rexton II: 2006–2017 (with facelifts).

🏆 Awards & Recognition

Recognitions

Specific Awards:

No widely publicized major awards or significant critical acclaim reported for the Rexton I/II in major automotive publications. It was often positioned as a budget-friendly alternative in the SUV segment.