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2006 SsangYong Rodius A120 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rodius Year: 2006 Product Name: 2006 SsangYong Rodius A120 Service Repair Workshop Manual Codes Chassis Code: A120 👋 Introduction Market Position Vehicle Type: Full-size MPV (Multi-Purpose Vehicle) / SUV-like MPV Segment Positioning: SsangYong's attempt to offer a spacious and versatile people carrier with a distinctive, if polarizing, design. Competitive Analysis Competitors: Kia Carnival, Hyundai Starex, potentially some larger minivan and SUV offerings depending on market. Key Features Design Philosophy: Focus on maximizing interior space and passenger comfort, with a bold and somewhat unconventional exterior styling. Interior Versatility: Multiple seating configurations to accommodate up to seven or more passengers, with ample cargo space. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Brakes: Yes Suspension: Yes Steering: Yes Electrical System: Yes Body And Chassis: Yes Heating Ventilation Air Conditioning HVAC: Yes Interior Appointments: Yes Diagnostics And Troubleshooting: Yes Maintenance Schedules: Yes Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for engine block, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system. Engine Management: Fuel injection system (DI, Common Rail), ignition system, emissions control systems, engine control unit (ECU) diagnosis. Transmission Manual: Service and repair of the manual gearbox, clutch operation, and related components. Transmission Automatic: If equipped, detailed service and repair for the automatic transmission, torque converter, valve body, and electronic controls. Drivetrain: Front-wheel drive (FWD) and rear-wheel drive (RWD) system components, driveshafts, differentials, hub assemblies. Suspension Front: MacPherson strut, coil springs, shock absorbers, control arms, anti-roll bar, wheel bearing replacement. Suspension Rear: Multi-link suspension, coil springs, shock absorbers, control arms, anti-roll bar, axle components. Steering System: Power steering system components, steering rack, pump, fluid, linkages, alignment procedures. Brake System: Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, fluid flush. Electrical System Lighting: Headlights, taillights, interior lighting, fog lights, bulb replacement, wiring diagrams. Electrical System Charging: Alternator, battery, charging system diagnosis. Electrical System Starting: Starter motor, ignition switch, starting system diagnosis. Body And Exterior: Door mechanisms, hinges, latches, bumpers, body panels, glass replacement, trim. Interior And Comfort: Seats, dashboard, console, door panels, upholstery, headliner, accessory installation. HVAC System: Air conditioning compressor, condenser, evaporator, blower motor, climate control unit, refrigerant handling, cabin air filter. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, belt inspections. Major Repairs: Engine rebuilds, transmission overhauls, differential rebuilds, suspension component replacement. Diagnostics: Systematic troubleshooting guides for common and uncommon problems, symptom-based diagnosis. Wiring Diagrams: Comprehensive electrical schematics for all major systems, including power distribution, lighting, ignition, and sensor circuits. Torque Specifications: Precise torque values for all critical fasteners and bolts throughout the vehicle. Tightening Sequences: Correct order and sequence for tightening critical components like cylinder heads and wheel lugs. Component Removal And Installation: Step-by-step instructions for removing and installing virtually every component. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Covers everything from basic maintenance and fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Diagram Quality: High-quality, clear, and detailed diagrams and illustrations. Text Readability: Easy-to-read text sections. Binding Type Binding: Digital (PDF - no physical binding) Paper Type Paper: Digital (PDF - no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Displacement: 2.7 Liters (2696 cc) Engine Code Common: XDi270 (Mercedes-Benz OM664 derivative) Cylinders: 5 Cylinder (Inline) Aspiration: Turbocharged, Intercooled Performance Horsepower Ps: 165 PS @ 4000 RPM (approximate) Torque Nm: 340 Nm @ 1800-3000 RPM (approximate) Fuel System Fuel Injection: Common Rail Direct Injection (CRDi) Emission Control: Euro 3/4 compliant (depending on market), EGR system. 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 5-Speed Automatic Transmission Features Drive Layout: Rear-Wheel Drive (RWD) or Part-time Four-Wheel Drive (4WD) Automatic Transmission Control: Electronic control with adaptive shift logic. 📐 Dimensions Exterior Length Mm: 4770 - 4930 (depending on configuration) Width Mm: 1900 Height Mm: 1750 - 1800 (depending on configuration) Wheelbase Mm: 2755 - 2870 (depending on configuration) Weights Curb Weight Kg: 1950 - 2150 (approximate, depending on configuration) Gross Vehicle Weight Rating Gvwr Kg: 2700 - 2800 (approximate) 🛡️ Safety Features Ratings E Ncap Rating: Not extensively tested or rated by major organizations like Euro NCAP for this specific model year/region. Typically perceived as basic for its era. Active Features ABS: Standard Ebd: Standard (Electronic Brakeforce Distribution) Traction Control TCS: Optional on some trims/markets. Electronic Stability Program Esp: Optional on some trims/markets. Passive Features Airbags Front: Driver and front passenger airbags standard. Airbags Side: Optional front side airbags, optional...
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2006 SsangYong Rodius A120 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Rodius
Year:
2006
Product Name:
2006 SsangYong Rodius A120 Service Repair Workshop Manual
Codes
Chassis Code:
A120
👋 Introduction
Market Position
Vehicle Type:
Full-size MPV (Multi-Purpose Vehicle) / SUV-like MPV
Segment Positioning:
SsangYong's attempt to offer a spacious and versatile people carrier with a distinctive, if polarizing, design.
Competitive Analysis
Competitors:
Kia Carnival, Hyundai Starex, potentially some larger minivan and SUV offerings depending on market.
Key Features
Design Philosophy:
Focus on maximizing interior space and passenger comfort, with a bold and somewhat unconventional exterior styling.
Interior Versatility:
Multiple seating configurations to accommodate up to seven or more passengers, with ample cargo space.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Brakes:
Yes
Suspension:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Chassis:
Yes
Heating Ventilation Air Conditioning HVAC:
Yes
Interior Appointments:
Yes
Diagnostics And Troubleshooting:
Yes
Maintenance Schedules:
Yes
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures for engine block, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system.
Engine Management:
Fuel injection system (DI, Common Rail), ignition system, emissions control systems, engine control unit (ECU) diagnosis.
Transmission Manual:
Service and repair of the manual gearbox, clutch operation, and related components.
Transmission Automatic:
If equipped, detailed service and repair for the automatic transmission, torque converter, valve body, and electronic controls.
Drivetrain:
Front-wheel drive (FWD) and rear-wheel drive (RWD) system components, driveshafts, differentials, hub assemblies.
Suspension Front:
MacPherson strut, coil springs, shock absorbers, control arms, anti-roll bar, wheel bearing replacement.
Suspension Rear:
Multi-link suspension, coil springs, shock absorbers, control arms, anti-roll bar, axle components.
Steering System:
Power steering system components, steering rack, pump, fluid, linkages, alignment procedures.
Brake System:
Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, fluid flush.
Electrical System Lighting:
Headlights, taillights, interior lighting, fog lights, bulb replacement, wiring diagrams.
Electrical System Charging:
Alternator, battery, charging system diagnosis.
Electrical System Starting:
Starter motor, ignition switch, starting system diagnosis.
Body And Exterior:
Door mechanisms, hinges, latches, bumpers, body panels, glass replacement, trim.
Interior And Comfort:
Seats, dashboard, console, door panels, upholstery, headliner, accessory installation.
HVAC System:
Air conditioning compressor, condenser, evaporator, blower motor, climate control unit, refrigerant handling, cabin air filter.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, belt inspections.
Major Repairs:
Engine rebuilds, transmission overhauls, differential rebuilds, suspension component replacement.
Diagnostics:
Systematic troubleshooting guides for common and uncommon problems, symptom-based diagnosis.
Wiring Diagrams:
Comprehensive electrical schematics for all major systems, including power distribution, lighting, ignition, and sensor circuits.
Torque Specifications:
Precise torque values for all critical fasteners and bolts throughout the vehicle.
Tightening Sequences:
Correct order and sequence for tightening critical components like cylinder heads and wheel lugs.
Component Removal And Installation:
Step-by-step instructions for removing and installing virtually every component.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Covers everything from basic maintenance and fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Diagram Quality:
High-quality, clear, and detailed diagrams and illustrations.
Text Readability:
Easy-to-read text sections.
Binding Type
Binding:
Digital (PDF - no physical binding)
Paper Type
Paper:
Digital (PDF - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel Engine
Displacement:
2.7 Liters (2696 cc)
Engine Code Common:
XDi270 (Mercedes-Benz OM664 derivative)
Cylinders:
5 Cylinder (Inline)
Aspiration:
Turbocharged, Intercooled
Performance
Horsepower Ps:
165 PS @ 4000 RPM (approximate)
Torque Nm:
340 Nm @ 1800-3000 RPM (approximate)
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDi)
Emission Control:
Euro 3/4 compliant (depending on market), EGR system.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
5-Speed Automatic Transmission
Features
Drive Layout:
Rear-Wheel Drive (RWD) or Part-time Four-Wheel Drive (4WD)
Automatic Transmission Control:
Electronic control with adaptive shift logic.
📐 Dimensions
Exterior
Length Mm:
4770 - 4930 (depending on configuration)
Width Mm:
1900
Height Mm:
1750 - 1800 (depending on configuration)
Wheelbase Mm:
2755 - 2870 (depending on configuration)
Weights
Curb Weight Kg:
1950 - 2150 (approximate, depending on configuration)
Gross Vehicle Weight Rating Gvwr Kg:
2700 - 2800 (approximate)
🛡️ Safety Features
Ratings
E Ncap Rating:
Not extensively tested or rated by major organizations like Euro NCAP for this specific model year/region. Typically perceived as basic for its era.
Active Features
ABS:
Standard
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control TCS:
Optional on some trims/markets.
Electronic Stability Program Esp:
Optional on some trims/markets.
Passive Features
Airbags Front:
Driver and front passenger airbags standard.
Airbags Side:
Optional front side airbags, optional curtain airbags on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for front seats; three-point seatbelts for rear seats.
Child Seat Anchors:
ISOFIX/LATCH child seat mounting points in rear seating positions.
💡 Technology Features
Infotainment
Head Unit:
Basic single-DIN or double-DIN radio/CD player, possibly with auxiliary input. Higher trims might have integrated CD changers or early navigation systems.
Speaker System:
Standard 4-6 speaker setup. Premium audio systems were rare.
Driver Assistance
Cruise Control:
Available on higher trims.
Parking Sensors:
Optional rear parking sensors on some models.
Connectivity
Bluetooth:
Very limited or non-existent on base models. Aftermarket solutions common.
Usb Aux:
Auxiliary input socket often available. USB ports were uncommon for this era.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 7,500 to 10,000 miles (12,000 to 15,000 km) or 12 months, whichever comes first. Refer to manual for specific intervals based on driving conditions.
Air Filter Replacement:
Every 15,000 to 20,000 miles (24,000 to 32,000 km).
Fuel Filter Replacement:
Every 20,000 to 30,000 miles (32,000 to 48,000 km) for diesel engines.
Coolant Replacement:
Initial replacement at 5 years or 100,000 miles, then every 2-3 years or 30,000-50,000 miles.
Transmission Fluid Change Automatic:
Every 30,000 to 50,000 miles (48,000 to 80,000 km), depending on usage. Fluid flush recommended.
Transmission Fluid Change Manual:
Every 40,000 to 60,000 miles (64,000 to 96,000 km).
Fluid Specifications
Engine Oil Grade:
API CI-4 or higher, SAE 5W-30 or 5W-40 fully synthetic diesel engine oil recommended (verify specific viscosity based on ambient temperature).
Engine Oil Capacity Liters:
Approximately 7.5 - 8.0 liters (with filter).
Coolant Type:
Ethylene glycol based coolant with long-life additives (e.g., G11 or G12 equivalent).
Automatic Transmission Fluid Atf Type:
Mercedes-Benz spec fluid (e.g., MB 236.10 or compatible equivalent).
Manual Transmission Fluid Type:
GL-4 or GL-5 SAE 75W-90 gear oil.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Hydraulic fluid meeting specific SsangYong/Mercedes-Benz specifications (e.g., MB 236.3 or equivalent).
Known Issues
Common Diesel Engine Issues:
Potential for injector issues, EGR valve clogging, turbocharger wear, glow plug failures, and swirl flap issues (if applicable).
Common Transmission Issues:
Automatic transmission might exhibit delayed shifting or rough engagement; manual clutch wear.
Common Suspension Issues:
Wear on bushings, ball joints, and tie rod ends due to vehicle weight and usage; occasional shock absorber leaks.
Common Electrical Issues:
Faulty sensors (e.g., crankshaft/camshaft position sensors), issues with the central locking or alarm system, corroded wiring connectors.
Body And Interior Issues:
Rust formation on the body panels (especially in corrosive environments), interior trim rattles, potential for AC system leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, South Korea.
Brand Focus:
Historically known for SUVs and trucks, often utilizing Mercedes-Benz technology and powertrains.
Model Evolution
Introduction Year:
2005
Design Influence:
Shares powertrain and chassis elements with other SsangYong models of the era, often utilizing Mercedes-Benz licensed technology.
Design Criticism:
Exterior styling is frequently cited as unusual or polarizing.
Production
Production Period:
2005-2012 (First Generation)
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Major Awards:
No significant industry awards or widespread critical acclaim recognized for this model, primarily due to its niche market appeal and polarizing design.
Ratings
Reliability Index:
Generally considered average to below average compared to mainstream competitors, with a higher propensity for electrical and diesel-specific issues if not properly maintained.
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