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Steyr 4110 4120 4130 6115 6125 Profi Service Repair Manual

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🏷️ Basic Information Identification Make: Steyr Model: Profi Series Covered Models: 4110 Profi, 4120 Profi, 4130 Profi, 6115 Profi, 6125 Profi, 6140 Profi 👋 Introduction Market Position Segment: Premium/Mid-range Agricultural Tractor (Profi Series) Target User: Farmers, agricultural contractors, farm mechanics, dealership service departments. Competitive Analysis Competitors: John Deere (6M, 6R series), Massey Ferguson (7S, 8S series), Case IH (Maxxum, Puma series), New Holland (T7 series), Fendt (300 Vario, 500 Vario series). Key Features Technology Focus: Known for advanced transmission technologies (e.g., VT-Drive CVT for some models), sophisticated hydraulics, and operator comfort features. Manual Value Proposition: Essential resource for accurate maintenance, troubleshooting, and repair to maximize uptime and performance of Steyr Profi tractors. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures for Steyr Profi series tractors. Diagnostic Scope: Includes troubleshooting guides for common and uncommon issues. Component Coverage: Engine, transmission, hydraulics, electrical system, chassis, PTO, and more. Page Count Estimated Page Count: Detailed page count not specified in product information, but typical for a comprehensive service manual would be 800-1500+ pages. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Compression: ZIP Printability: Printable Searchability: Searchable 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication system, cooling system, exhaust system, engine management (ECU), transmission (Powershift/CVT), final drives, differential locks. Hydraulic System: Hydraulic pump, control valves, cylinders, hitch control, power beyond, auxiliary hydraulics. Electrical System: Battery, alternator/generator, starter, lighting system, dashboard instruments, wiring diagrams, sensor diagnostics, ECU diagnostics. Chassis And Body: Front axle, steering system, braking system, PTO (Power Take-Off) system, hitch assembly, operator's cab (HVAC, controls, comfort features), body panels. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, inspections. Repair: Component disassembly and reassembly, component overhaul, specific repair instructions for common failures. Diagnostics And Troubleshooting: Diagnostic codes, fault tracing procedures, symptom-based troubleshooting. Adjustment And Calibration: Valve clearances, clutch adjustments, hydraulic pressure adjustments, sensor calibration. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures. Suitable for dealership technicians and experienced mechanics. Detail Level: Includes torque specifications, clearances, diagnostic parameters, wiring diagrams, and step-by-step instructions with illustrations/diagrams. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Print Readability: High (as expected for a printable PDF service manual) Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Quality: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Manufacturer: Steyr/CNH Industrial (often FPT Industrial engines) Engine Family: Typically NEF or Cursor series (Tier 4/Stage IV compliant common) Performance 4110 Profi Horsepower: Approx. 110 HP (rated, may vary with boost) 4120 Profi Horsepower: Approx. 120 HP (rated, may vary with boost) 4130 Profi Horsepower: Approx. 130 HP (rated, may vary with boost) 6115 Profi Horsepower: Approx. 115 HP (rated, may vary with boost) 6125 Profi Horsepower: Approx. 125 HP (rated, may vary with boost) 6140 Profi Horsepower: Approx. 140 HP (rated, may vary with boost) Peak Torque: Generally in the range of 450-600 Nm depending on model and specific engine tuning. Fuel System Injection Type: Common Rail Direct Injection (CRDI) Emissions Control: Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) with AdBlue, Exhaust Gas Recirculation (EGR). Engine Details Displacement: Typically 4.5L or 6.7L for these models. Cylinder Configuration: 4-cylinder or 6-cylinder inline 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) - VT-Drive is a common Steyr branding for their CVT. Optional Type: Powershift transmissions (e.g., 16x16, 24x24) may be available on some variants or older models. Features Transmission Features: Proportional speed control, cruise control functionality, automatic gear shifting based on load and speed, engine-PTO synchronization. Fluid Specifications Transmission Fluid: Typically a high-quality UTTO (Universal Tractor Transmission Oil) or specific CVT fluid. Refer to manual for exact specification (e.g., CNH MAT 3525/3540). 📐 Dimensions Exterior Wheelbase: Varies by model, typically 2.4m - 2.7m. Overall Length: Varies by model, typically 4.5m - 5.0m. Overall Width: Varies by model and tire configuration, typically 2.0m - 2.5m. Weights Unladen Weight: Varies by model and configuration, generally 5,000 kg - 7,000 kg. Gross Vehicle Weight: Can exceed 9,000 kg with ballast and implements. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll Over Protective Structure) is standard and integrated into the cab design. Active Features Braking System: Hydraulic wet disc brakes, often with brake assist and integrated trailer braking capabilities. Steering System: Hydrostatic power steering, often with variable ratio steering options. Passive Features Operator Protection: Pressurized and sealed cab with excellent visibility, seat belt, ergonomic controls, and climate control. 💡 Technology Features Infotainment Cab Features: Climate control, advanced ergonomic seating, intuitive control consoles (e.g., joystick for hydraulics), optional digital displays for performance monitoring. Driver Assistance Performance Monitoring: On-board diagnostics, fuel consumption monitoring, PTO speed management, transmission operation modes. Guidance Systems: Many Profi models are equipped for or pre-wired for GPS guidance systems (e.g., Steyr S-Guide, Trimble, John Deere StarFire compatibility)....
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Steyr 4110 4120 4130 6115 6125 Profi Service Repair Manual
🏷️ Basic Information
Identification
Make:
Steyr
Model:
Profi Series
Covered Models:
4110 Profi, 4120 Profi, 4130 Profi, 6115 Profi, 6125 Profi, 6140 Profi
👋 Introduction
Market Position
Segment:
Premium/Mid-range Agricultural Tractor (Profi Series)
Target User:
Farmers, agricultural contractors, farm mechanics, dealership service departments.
Competitive Analysis
Competitors:
John Deere (6M, 6R series), Massey Ferguson (7S, 8S series), Case IH (Maxxum, Puma series), New Holland (T7 series), Fendt (300 Vario, 500 Vario series).
Key Features
Technology Focus:
Known for advanced transmission technologies (e.g., VT-Drive CVT for some models), sophisticated hydraulics, and operator comfort features.
Manual Value Proposition:
Essential resource for accurate maintenance, troubleshooting, and repair to maximize uptime and performance of Steyr Profi tractors.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair procedures for Steyr Profi series tractors.
Diagnostic Scope:
Includes troubleshooting guides for common and uncommon issues.
Component Coverage:
Engine, transmission, hydraulics, electrical system, chassis, PTO, and more.
Page Count
Estimated Page Count:
Detailed page count not specified in product information, but typical for a comprehensive service manual would be 800-1500+ pages.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Compression:
ZIP
Printability:
Printable
Searchability:
Searchable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, lubrication system, cooling system, exhaust system, engine management (ECU), transmission (Powershift/CVT), final drives, differential locks.
Hydraulic System:
Hydraulic pump, control valves, cylinders, hitch control, power beyond, auxiliary hydraulics.
Electrical System:
Battery, alternator/generator, starter, lighting system, dashboard instruments, wiring diagrams, sensor diagnostics, ECU diagnostics.
Chassis And Body:
Front axle, steering system, braking system, PTO (Power Take-Off) system, hitch assembly, operator's cab (HVAC, controls, comfort features), body panels.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, inspections.
Repair:
Component disassembly and reassembly, component overhaul, specific repair instructions for common failures.
Diagnostics And Troubleshooting:
Diagnostic codes, fault tracing procedures, symptom-based troubleshooting.
Adjustment And Calibration:
Valve clearances, clutch adjustments, hydraulic pressure adjustments, sensor calibration.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures. Suitable for dealership technicians and experienced mechanics.
Detail Level:
Includes torque specifications, clearances, diagnostic parameters, wiring diagrams, and step-by-step instructions with illustrations/diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Print Readability:
High (as expected for a printable PDF service manual)
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Quality:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Steyr/CNH Industrial (often FPT Industrial engines)
Engine Family:
Typically NEF or Cursor series (Tier 4/Stage IV compliant common)
Performance
4110 Profi Horsepower:
Approx. 110 HP (rated, may vary with boost)
4120 Profi Horsepower:
Approx. 120 HP (rated, may vary with boost)
4130 Profi Horsepower:
Approx. 130 HP (rated, may vary with boost)
6115 Profi Horsepower:
Approx. 115 HP (rated, may vary with boost)
6125 Profi Horsepower:
Approx. 125 HP (rated, may vary with boost)
6140 Profi Horsepower:
Approx. 140 HP (rated, may vary with boost)
Peak Torque:
Generally in the range of 450-600 Nm depending on model and specific engine tuning.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI)
Emissions Control:
Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) with AdBlue, Exhaust Gas Recirculation (EGR).
Engine Details
Displacement:
Typically 4.5L or 6.7L for these models.
Cylinder Configuration:
4-cylinder or 6-cylinder inline
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) - VT-Drive is a common Steyr branding for their CVT.
Optional
Type:
Powershift transmissions (e.g., 16x16, 24x24) may be available on some variants or older models.
Features
Transmission Features:
Proportional speed control, cruise control functionality, automatic gear shifting based on load and speed, engine-PTO synchronization.
Fluid Specifications
Transmission Fluid:
Typically a high-quality UTTO (Universal Tractor Transmission Oil) or specific CVT fluid. Refer to manual for exact specification (e.g., CNH MAT 3525/3540).
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically 2.4m - 2.7m.
Overall Length:
Varies by model, typically 4.5m - 5.0m.
Overall Width:
Varies by model and tire configuration, typically 2.0m - 2.5m.
Weights
Unladen Weight:
Varies by model and configuration, generally 5,000 kg - 7,000 kg.
Gross Vehicle Weight:
Can exceed 9,000 kg with ballast and implements.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) is standard and integrated into the cab design.
Active Features
Braking System:
Hydraulic wet disc brakes, often with brake assist and integrated trailer braking capabilities.
Steering System:
Hydrostatic power steering, often with variable ratio steering options.
Passive Features
Operator Protection:
Pressurized and sealed cab with excellent visibility, seat belt, ergonomic controls, and climate control.
💡 Technology Features
Infotainment
Cab Features:
Climate control, advanced ergonomic seating, intuitive control consoles (e.g., joystick for hydraulics), optional digital displays for performance monitoring.
Driver Assistance
Performance Monitoring:
On-board diagnostics, fuel consumption monitoring, PTO speed management, transmission operation modes.
Guidance Systems:
Many Profi models are equipped for or pre-wired for GPS guidance systems (e.g., Steyr S-Guide, Trimble, John Deere StarFire compatibility).
Connectivity
Telematics:
Optional telematics systems for remote monitoring, diagnostics, and fleet management (e.g., CNH's FMIS integration).
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Typically every 500 hours (refer to manual for exact interval and oil grade).
Hydraulic Oil And Filter:
Typically every 1200-1800 hours (refer to manual for exact interval and oil grade).
Fuel Filters:
Replace as per manual recommendations, usually tied to service intervals or specific operating hours.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-40 synthetic or semi-synthetic diesel engine oil meeting API CJ-4/CK-4 or ACEA E7/E9 specifications. Specific CNH approval may be required (e.g., MS-101).
Coolant:
Ethylene glycol-based coolant with appropriate corrosion inhibitors, typically a heavy-duty OAT (Organic Acid Technology) formulation. 50/50 mix with distilled water.
Hydraulic Fluid:
UTTO (Universal Tractor Transmission Oil) meeting CNH MAT 3525 or equivalent, or specific CVT fluid as per manual. Viscosity grade typically ISO VG 32 or 46.
Known Issues
Common Issues:
Potential issues can include AdBlue system faults (DPF regeneration failures), hydraulic valve leaks, electrical sensor failures (e.g., ABS sensors, engine sensors), and CVT transmission control unit issues. Software updates may be required for certain functions.
Maintenance Focus:
Strict adherence to maintenance schedules, use of correct fluids, and ensuring proper DPF regeneration cycles are critical for longevity.
📚 Vehicle History
Brand Heritage
Origin:
Steyr is an Austrian brand with a long history in agricultural machinery manufacturing, now part of CNH Industrial.
Model Evolution
Profi Series Introduction:
The Profi series represents a significant evolution in Steyr's tractor lineup, focusing on comfort, efficiency, and technology. It has undergone continuous updates to meet emissions standards and enhance features.
Production
Manufacturing Location:
Primarily manufactured in St. Valentin, Austria.
🏆 Awards & Recognition
Recognitions
Design Awards:
Steyr tractors, including the Profi series, have often been recognized for their design, innovation, and ergonomics in agricultural machinery competitions.
Ratings
User Satisfaction:
Generally high user satisfaction reported for comfort, performance, and reliability, contingent on proper maintenance.
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