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Still Electric Forklift Truck Type RX60-25 RX60-30 RX60-35: 6321 6322 6323 6324 6325 Operating Manual

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Basic Information Identification Make: Still Model: RX60 Series Electric Forklift Truck Codes Model Codes: RX60-25 (6321), RX60-30 (6322), RX60-35 (6323, 6324, 6325) Generation Product Generation: RX60 Series Introduction Market Position...
Taper: Cars
Distributeur:
UGS: 158702
Mots clés: Mini Mini Cooper Pick up
Still Electric Forklift Truck Type RX60-25 RX60-30 RX60-35: 6321 6322 6323 6324 6325 Operating Manual
Basic Information
Identification
Make: Still
Model: RX60 Series Electric Forklift Truck
Codes
Model Codes: RX60-25 (6321), RX60-30 (6322), RX60-35 (6323, 6324, 6325)
Generation
Product Generation: RX60 Series
Introduction
Market Position
Segment: Electric counterbalanced forklift trucks designed for industrial material handling, offering a balance of performance, efficiency, and operator comfort.
Competitive Analysis
Key Competitors: Competes with electric forklift offerings from manufacturers such as Linde, Toyota, Hyster, Yale, and Jungheinrich in the mid-capacity electric forklift segment.
Key Features
Operator Interface: Multiple advanced control options including multi-lever, mini-lever, joystick, and fingertip controls to cater to diverse operator preferences and task requirements.
Efficiency And Technology: Incorporates features like Blue-Q efficiency mode for energy saving, advanced display units for operational data, and optional FleetManager integration for fleet management.
Safety And Ergonomics: Emphasis on operator safety with features like emergency stops, seat belts, and controlled operation parameters, coupled with ergonomic driver's seat and control adjustments.
Manual Details
Coverage Areas
Covered Models: Still Electric Forklift Truck Types RX60-25, RX60-30, RX60-35 (Model Codes: 6321, 6322, 6323, 6324, 6325)
Page Count
Total Pages: 374
Manual Type
Type: Original Illustrated Factory Operating and Maintenance Instructions
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Powertrain And Drive: Traction control, drive direction selection, drive modes, motor management, electric parking brake system, steering system.
Hydraulics: Lifting system variants, mast types, hydraulic blocking function, lift cut-out, operation of lifting devices (multi-lever, mini-lever, joystick, fingertip), fork arm changes, fork extensions.
Electrical System: Battery handling (connection, disconnection, charging, replacement, transport), lighting systems, warning systems (beacon, hazard lights), signal horn, windscreen wiper/washer, internal electronics, display unit operation, fault displays, error code table, insulation testing.
Controls And Ergonomics: Driver's seat adjustment (MSG 20, MSG 65/75), armrest adjustment, steering column adjustment, operation of various control elements (multi-lever, single/duplicate/three-way/four-way mini-lever, joystick, fingertip, mini-console), FleetManager PIN code (variant), Blue-Q efficiency mode.
Safety Systems: Emergency stop function, seat belt usage, brake system checks, steering system checks, Curve Speed Control, load measurement (variant), vertical mast position checks, safety regulations for operation and handling, residual risks, hazard overview and countermeasures.
Attachments And Accessories: Fitting attachments, general instructions for controlling attachments (including 5th function), clamp locking mechanism (variant), operation of additional equipment (radio, heating, cab variants), trailer operation (tow couplings).
Diagnostics And Troubleshooting: Fault displays, error code table, specific malfunctions (electric parking brake, SEAT SWITCH, SAFETY BELT, APPLY HANDBRAKE, LOWER FORKS, REFERENCE CYCLE, LIFT HEIGHT, ACCEL. SENSOR, BRAKE SENSOR, SURVEILLANCE, MOT/GEN.-TEMP, STEERING, OVERHEATING, CLOSE THE DOOR, BATTERY CHANGER).
Procedures Included
Pre Operation Checks: Visual inspections, washer fluid filling, wheel and tyre condition check, brake system function check, steering system function check.
Startup And Operation: Climbing in/out, battery connection, emergency stop activation, key switch operation, horn operation, seat belt usage, driver's cab operation, drive program selection, starting drive mode (dual-pedal variant), service brake and parking brake operation, steering techniques, lifting operations, load handling (pickup, transport, setting down, swinging loads).
Maintenance Tasks: General maintenance information, personnel qualifications, performing maintenance, intervals, ordering parts, operating material quality/quantity, safety regulations for maintenance, working on hydraulic/electrical equipment, cleaning (truck, electrical system, load chains, windows), lubrication, inspection of specific components (battery interlock, seat belt, driver's seat, tow coupling, wheels/tyres, steering axle, battery condition).
Special Operations: Operation in cold stores, transport towing (manual/automatic coupling), crane loading, behavior in emergencies (shutdown, tipping over procedures, emergency hammer/lowering), decommissioning and storage, recommissioning after storage.
Display Unit Operation: Adjusting/changing displays, setting date/time, resetting trip data, setting language, configuring Blue-Q, accessing additional settings, understanding fault displays.
Technical Depth
Depth: Comprehensive coverage from basic operation and safety to detailed maintenance, troubleshooting, and specific operational procedures. Includes technical explanations of systems and variants.
Manual Specifications
File Format
Quality: High quality, printable, searchable text with high-quality images and circuit diagrams.
Print Quality
Features: Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Type: Not applicable for PDF format; designed for digital viewing and printing.
Paper Type
Type: Not applicable for PDF format; digital document.
Engine Specifications
Primary Engine
Type: Electric Motor (AC Double Motor Drive)
Performance
Power Output: Specific kW ratings vary by model (RX60-25, RX60-30, RX60-35); consult model-specific technical data for precise figures. Typically ranges from 8.5kW to 11kW continuous motor power.
Torque: AC motor provides high torque from standstill, enabling efficient acceleration and load handling.
Fuel System
Power Source: Industrial Battery Packs (Lead-acid or optional Lithium-ion, depending on configuration). Battery capacity and voltage are crucial for performance and run time.
Cooling System
Type: Air cooling for electric motors and control electronics. Battery thermal management is critical.
Emission Control
System: Zero direct emissions due to electric powertrain.
Transmission
Standard
Type: Electric drive with differential and integrated drive units.
Optional
Features: Dual-pedal control variant for drive direction selection is mentioned, suggesting alternative to single pedal or lever-based directional control.
Features
Drive Control: Variable speed control via acceleration pedal and drive direction selection switches/levers.
Braking System: Electric parking brake, service brake system (likely hydraulic acting on drive motors or service brakes).
Dimensions
Exterior
Overall Length: Varies by mast and configuration; specific dimensions not provided in product info but are detailed within the manual.
Overall Width: Varies by mast and configuration; specific dimensions not provided in product info but are detailed within the manual.
Weights
Operating Weight: Varies by model capacity and battery configuration. RX60-25 typically around 3500-4000kg, RX60-30 around 3800-4300kg, RX60-35 around 4000-4500kg (without load, including battery). Precise figures are within the manual.
Load Capacity: 2500 kg (RX60-25), 3000 kg (RX60-30), 3500 kg (RX60-35).
Safety Features
Ratings
Machinery Directive: CE marked, conforms to EC declaration of conformity in accordance with Machinery Directive.
Active Features
Operator Assistance: Curve Speed Control, reduced speed with raised load (variant), load measurement (variant), automatic lift cut-out (variant), steering system safety checks, brake system checks, emergency stop function.
Passive Features
Protection: Overhead guard, seat belt, driver's cab (variant), safety regulations for operation, residual risk identification, hazard overview and countermeasures.
Handling Precautions
Specific Warnings: Caution with gas springs and accumulators, safety regulations for handling consumables (oils, hydraulic fluid, battery acid), disposal of components and batteries, warning regarding non-original parts.
Technology Features
Infotainment
Features: Optional radio and integrated cab heating systems are mentioned as variants, enhancing operator comfort for long shifts or in challenging environments.
Driver Assistance
Features: Curve Speed Control, optional load measurement systems, and advanced display units contribute to improved operational safety and efficiency.
Connectivity
Fleet Management: Optional FleetManager integration allows for tracking operational data, managing user access (PIN codes), and optimizing fleet utilization.
Display Unit
Functionality: Sophisticated display operating unit for real-time monitoring of truck status, diagnostics, and user settings configuration (language, efficiency modes, etc.).
Efficiency Modes
Blue Q: The manual details the Blue-Q efficiency mode, explaining its functional description, effects on consumers, and how to activate/deactivate it for energy savings.
Maintenance
Service Intervals
General Guidelines: The manual provides a comprehensive 'RX60 maintenance data table' detailing intervals for various checks and services based on operating hours or time. Regular safety inspections are mandated.
Fluid Specifications
Hydraulic Fluid: Specific hydraulic fluid type and viscosity are detailed in the manual, crucial for maintaining hydraulic system performance and longevity. Usually ISO VG 32 or VG 46.
Lubricants: Various greases and oils are specified for lubrication points such as joints, controls, and mast channels. Lithium complex greases are common.
Battery Acid: For lead-acid batteries, specific gravity and conductivity for checking state of charge are covered. Distilled water is used for topping up.
Known Issues
Common Problems: While not explicitly listed as 'common issues', the manual's extensive troubleshooting section (fault displays, error codes) implies potential areas such as hydraulic leaks, electrical control faults, parking brake malfunctions, and battery management issues.
Maintenance Personnel
Qualifications: Emphasizes the need for qualified personnel, particularly for tasks involving hydraulic and electrical systems, highlighting the importance of specialized training.
Cleaning Procedures
Electrical System: Provides specific instructions for cleaning the electrical system to prevent short circuits and corrosion, advising against high-pressure cleaning.
Vehicle History
Brand Heritage
Manufacturer: Still is a well-established German manufacturer of industrial trucks, known for quality and innovation in material handling.
Model Evolution
Series Development: The RX60 series represents Still's continuous development in electric forklift technology, focusing on efficiency, operator comfort, and advanced control systems.
Production
Manufacturing Location: Typically manufactured in Still's European production facilities, emphasizing German engineering standards.
Awards & Recognition
Recognitions
Industry Awards: While specific awards for the RX60 series are not detailed in this product description, Still forklifts generally receive accolades for design, efficiency, and innovation in the material handling industry.
Certifications
Compliance: CE marking signifies compliance with European health, safety, and environmental protection legislation for products sold within the European Economic Area (EEA).
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