Manual Coverage
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Systems Covered
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Powertrain And Drive:
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Traction control, drive direction selection, drive modes, motor management, electric parking brake system, steering system.
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Hydraulics:
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Lifting system variants, mast types, hydraulic blocking function, lift cut-out, operation of lifting devices (multi-lever, mini-lever, joystick, fingertip), fork arm changes, fork extensions.
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Electrical System:
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Battery handling (connection, disconnection, charging, replacement, transport), lighting systems, warning systems (beacon, hazard lights), signal horn, windscreen wiper/washer, internal electronics, display unit operation, fault displays, error code table, insulation testing.
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Controls And Ergonomics:
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Driver's seat adjustment (MSG 20, MSG 65/75), armrest adjustment, steering column adjustment, operation of various control elements (multi-lever, single/duplicate/three-way/four-way mini-lever, joystick, fingertip, mini-console), FleetManager PIN code (variant), Blue-Q efficiency mode.
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Safety Systems:
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Emergency stop function, seat belt usage, brake system checks, steering system checks, Curve Speed Control, load measurement (variant), vertical mast position checks, safety regulations for operation and handling, residual risks, hazard overview and countermeasures.
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Attachments And Accessories:
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Fitting attachments, general instructions for controlling attachments (including 5th function), clamp locking mechanism (variant), operation of additional equipment (radio, heating, cab variants), trailer operation (tow couplings).
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Diagnostics And Troubleshooting:
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Fault displays, error code table, specific malfunctions (electric parking brake, SEAT SWITCH, SAFETY BELT, APPLY HANDBRAKE, LOWER FORKS, REFERENCE CYCLE, LIFT HEIGHT, ACCEL. SENSOR, BRAKE SENSOR, SURVEILLANCE, MOT/GEN.-TEMP, STEERING, OVERHEATING, CLOSE THE DOOR, BATTERY CHANGER).
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Procedures Included
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Pre Operation Checks:
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Visual inspections, washer fluid filling, wheel and tyre condition check, brake system function check, steering system function check.
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Startup And Operation:
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Climbing in/out, battery connection, emergency stop activation, key switch operation, horn operation, seat belt usage, driver's cab operation, drive program selection, starting drive mode (dual-pedal variant), service brake and parking brake operation, steering techniques, lifting operations, load handling (pickup, transport, setting down, swinging loads).
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Maintenance Tasks:
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General maintenance information, personnel qualifications, performing maintenance, intervals, ordering parts, operating material quality/quantity, safety regulations for maintenance, working on hydraulic/electrical equipment, cleaning (truck, electrical system, load chains, windows), lubrication, inspection of specific components (battery interlock, seat belt, driver's seat, tow coupling, wheels/tyres, steering axle, battery condition).
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Special Operations:
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Operation in cold stores, transport towing (manual/automatic coupling), crane loading, behavior in emergencies (shutdown, tipping over procedures, emergency hammer/lowering), decommissioning and storage, recommissioning after storage.
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Display Unit Operation:
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Adjusting/changing displays, setting date/time, resetting trip data, setting language, configuring Blue-Q, accessing additional settings, understanding fault displays.
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Technical Depth
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Depth:
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Comprehensive coverage from basic operation and safety to detailed maintenance, troubleshooting, and specific operational procedures. Includes technical explanations of systems and variants.
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Maintenance
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Service Intervals
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General Guidelines:
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The manual provides a comprehensive 'RX60 maintenance data table' detailing intervals for various checks and services based on operating hours or time. Regular safety inspections are mandated.
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Fluid Specifications
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Hydraulic Fluid:
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Specific hydraulic fluid type and viscosity are detailed in the manual, crucial for maintaining hydraulic system performance and longevity. Usually ISO VG 32 or VG 46.
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Lubricants:
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Various greases and oils are specified for lubrication points such as joints, controls, and mast channels. Lithium complex greases are common.
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Battery Acid:
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For lead-acid batteries, specific gravity and conductivity for checking state of charge are covered. Distilled water is used for topping up.
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Known Issues
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Common Problems:
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While not explicitly listed as 'common issues', the manual's extensive troubleshooting section (fault displays, error codes) implies potential areas such as hydraulic leaks, electrical control faults, parking brake malfunctions, and battery management issues.
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Maintenance Personnel
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Qualifications:
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Emphasizes the need for qualified personnel, particularly for tasks involving hydraulic and electrical systems, highlighting the importance of specialized training.
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Cleaning Procedures
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Electrical System:
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Provides specific instructions for cleaning the electrical system to prevent short circuits and corrosion, advising against high-pressure cleaning.
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