Still R70-16 R70-18 R70-20 Diesel/LPG Forklift Service Repair Workshop Manual Download PDF
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🏷️ Basic Information Identification Make: Still Model: R70 Series Forklift Trucks Model Variants: R70-16, R70-18, R70-20 Power Source: Diesel / LPG Model Codes: R7094, R7095, R7096, R7097, R7098, R7099 Generation Generation Designation: R70 Series (Specific generation details not provided, but covers multiple configurations within this series) 👋 Introduction Market Position Target Audience: Suitable for a wide range of users, from first-time owners/amateurs to professional technicians, ensuring all information needed for correct procedures is readily available. Competitive Analysis Value Proposition: Provides essential information for preventive maintenance, saving time and money by preventing premature failures and unnecessary repairs. Offers detailed technical data for accurate servicing. Key Features Readability: Features easy-to-read type, ensuring clarity and accessibility of complex technical information. Completeness: Designed to be a comprehensive resource, covering a broad spectrum of maintenance, repair, and diagnostic procedures for the specified forklift models. 📋 Manual Details Coverage Areas Systems Covered: Internal Combustion Engine (Diesel & LPG), Engine Attachments, Exhaust System, Display Elements, Electrics/Electronics, Traction and Working Hydraulics Control Page Count Estimated Page Count: Not specified, but implied to be comprehensive based on content. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Diesel: Detailed coverage of SDI and VW Diesel engines, including general technical data, engine unit, ECU, speed transmitters, suction pipe pressure transmitter, needle stroke transmitter, glow plugs, toothed belt replacement, and wearing parts. Engine Lpg: Comprehensive coverage of LPG engines, including general technical data, VW LPG -2.0 litre BEF, ECU, electronic ignition system, toothed belt replacement, wearing parts, evaporator function, gas mixer, suction module, MAP/MAT sensor, actuator unit, gas shut-off valve, and shutdown mechanisms. Cooling System: Covers coolant, coolant pump, coolant temperature transmitter, and coolant regulator. Fuel System Diesel: Detailed information on the diesel fuel system, including fuel injection system, voltage supply checks, injection timing, injectors, injection pump, fuel temperature transmitter, control valve travel transmitter, fuel quantity actuator, fuel cutoff valve, and start of injection valve. Fuel System Lpg: Extensive coverage of the LPG system, including evaporator maintenance, filter servicing, 30-bar excess pressure safety device, CO level testing, leak checking, high-pressure relief valve, and LPG cylinder/tank servicing. Exhaust System: Includes sections on the exhaust system for LPG, Lambda control system, Lambda sensor, and three-way catalytic converter. Display And Controls: Information on display elements, console operation, programming modes, and password levels (0, 1, 2). Electrics Electronics: Covers general technical data, calibration, parameter management, drive mode management, current sensor, fuse plate, fuses, relays, starter battery, and the A4 control unit for traction and working hydraulics. Procedures Included Engine Maintenance: Routine maintenance, preventive maintenance, toothed belt replacement (Diesel & LPG), wearing parts inspection, coolant system servicing, fuel system checks and adjustments. Engine Repair: Engine unit overhaul, fuel injection system diagnostics and repair, ECU diagnostics, ignition system repair, component replacement (injectors, pumps, sensors). Fuel System Service: LPG filter servicing, evaporator maintenance and leak testing, servicing of pressure relief devices, CO level testing. Electrical Troubleshooting: Fuse and relay checks, starter battery testing, diagnostics for control units and sensors. Safety Procedures: General safety instructions, securing the fork carriage. Technical Depth Depth: Comprehensive, covering from basic maintenance for owners to advanced diagnostics and repair for professional technicians. Includes detailed technical data and schematics. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Print Quality Quality: Assumed high quality for easy reading and accurate reproduction of diagrams and technical information. Binding Type Type: Digital Download (PDF) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Diesel Engine Type: Internal Combustion (Diesel) Engine Variants: SDI, VW Diesel (specific variants and displacements not detailed but implied for R70-16 to R70-20 series). Engine Control: ECU - two-part Sensors Diesel: 0B2 engine speed transmitter, 0B4 suction pipe pressure transmitter, 0B5 needle stroke transmitter. Ignition Diesel: 9E13-16 engine glow plugs Primary Engine Lpg Engine Type: Internal Combustion (LPG) Engine Variant: VW LPG - 2.0 litre BEF Engine Control: ECU (Engine Control Unit) Ignition Lpg: Electronic ignition system Sensors Lpg: 0B6 MAP/MAT sensor. Performance Load Capacity Diesel Lpg: Rated for 1.6, 1.8, and 2.0 tonne capacities (R70-16, R70-18, R70-20). Fuel System Diesel Injection System: Details on fuel injection pump, injectors, and associated electronic controls and sensors for timing and fuel delivery. Lpg System Components: Evaporator, gas mixer, suction module, gas shut-off valve, LPG filter, and pressure relief devices. 🔧 Transmission Standard Type: Automatic (Likely hydrostatic or torque converter, typical for forklifts of this era, though not explicitly stated. Manual transmission is highly unlikely for this type of equipment). Optional Options: Not specified in the product information. Features Control: Traction and working hydraulics control unit (A4) mentioned, indicating electronic control integration. 📐 Dimensions Exterior Model Capacities: 1.6 tonne, 1.8 tonne, 2.0 tonne Weights Operating Weight: Specific operating weights not provided, but will vary based...
R70 Series (Specific generation details not provided, but covers multiple configurations within this series)
👋 Introduction
Market Position
Target Audience:
Suitable for a wide range of users, from first-time owners/amateurs to professional technicians, ensuring all information needed for correct procedures is readily available.
Competitive Analysis
Value Proposition:
Provides essential information for preventive maintenance, saving time and money by preventing premature failures and unnecessary repairs. Offers detailed technical data for accurate servicing.
Key Features
Readability:
Features easy-to-read type, ensuring clarity and accessibility of complex technical information.
Completeness:
Designed to be a comprehensive resource, covering a broad spectrum of maintenance, repair, and diagnostic procedures for the specified forklift models.
📋 Manual Details
Coverage Areas
Systems Covered:
Internal Combustion Engine (Diesel & LPG), Engine Attachments, Exhaust System, Display Elements, Electrics/Electronics, Traction and Working Hydraulics Control
Page Count
Estimated Page Count:
Not specified, but implied to be comprehensive based on content.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Diesel:
Detailed coverage of SDI and VW Diesel engines, including general technical data, engine unit, ECU, speed transmitters, suction pipe pressure transmitter, needle stroke transmitter, glow plugs, toothed belt replacement, and wearing parts.
Engine Lpg:
Comprehensive coverage of LPG engines, including general technical data, VW LPG -2.0 litre BEF, ECU, electronic ignition system, toothed belt replacement, wearing parts, evaporator function, gas mixer, suction module, MAP/MAT sensor, actuator unit, gas shut-off valve, and shutdown mechanisms.
Cooling System:
Covers coolant, coolant pump, coolant temperature transmitter, and coolant regulator.
Fuel System Diesel:
Detailed information on the diesel fuel system, including fuel injection system, voltage supply checks, injection timing, injectors, injection pump, fuel temperature transmitter, control valve travel transmitter, fuel quantity actuator, fuel cutoff valve, and start of injection valve.
Fuel System Lpg:
Extensive coverage of the LPG system, including evaporator maintenance, filter servicing, 30-bar excess pressure safety device, CO level testing, leak checking, high-pressure relief valve, and LPG cylinder/tank servicing.
Exhaust System:
Includes sections on the exhaust system for LPG, Lambda control system, Lambda sensor, and three-way catalytic converter.
Display And Controls:
Information on display elements, console operation, programming modes, and password levels (0, 1, 2).
Electrics Electronics:
Covers general technical data, calibration, parameter management, drive mode management, current sensor, fuse plate, fuses, relays, starter battery, and the A4 control unit for traction and working hydraulics.
Procedures Included
Engine Maintenance:
Routine maintenance, preventive maintenance, toothed belt replacement (Diesel & LPG), wearing parts inspection, coolant system servicing, fuel system checks and adjustments.
Engine Repair:
Engine unit overhaul, fuel injection system diagnostics and repair, ECU diagnostics, ignition system repair, component replacement (injectors, pumps, sensors).
Fuel System Service:
LPG filter servicing, evaporator maintenance and leak testing, servicing of pressure relief devices, CO level testing.
Electrical Troubleshooting:
Fuse and relay checks, starter battery testing, diagnostics for control units and sensors.
Safety Procedures:
General safety instructions, securing the fork carriage.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance for owners to advanced diagnostics and repair for professional technicians. Includes detailed technical data and schematics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Quality:
Assumed high quality for easy reading and accurate reproduction of diagrams and technical information.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine Diesel
Engine Type:
Internal Combustion (Diesel)
Engine Variants:
SDI, VW Diesel (specific variants and displacements not detailed but implied for R70-16 to R70-20 series).
Rated for 1.6, 1.8, and 2.0 tonne capacities (R70-16, R70-18, R70-20).
Fuel System
Diesel Injection System:
Details on fuel injection pump, injectors, and associated electronic controls and sensors for timing and fuel delivery.
Lpg System Components:
Evaporator, gas mixer, suction module, gas shut-off valve, LPG filter, and pressure relief devices.
🔧 Transmission
Standard
Type:
Automatic (Likely hydrostatic or torque converter, typical for forklifts of this era, though not explicitly stated. Manual transmission is highly unlikely for this type of equipment).
Optional
Options:
Not specified in the product information.
Features
Control:
Traction and working hydraulics control unit (A4) mentioned, indicating electronic control integration.
📐 Dimensions
Exterior
Model Capacities:
1.6 tonne, 1.8 tonne, 2.0 tonne
Weights
Operating Weight:
Specific operating weights not provided, but will vary based on model variant and configuration.
🛡️ Safety Features
Ratings
Safety Compliance:
Implied adherence to industrial forklift safety standards, with specific safety instructions provided in the manual.
Active Features
Operational Safety:
Securing the fork carriage, shutdown due to lack of gas (for LPG models).
Passive Features
Design Features:
Robust construction typical of Still forklifts, focus on operational reliability.
💡 Technology Features
Infotainment
Interface:
Focuses on operational displays and control consoles, including programming modes and password-protected access levels for system configuration.
Driver Assistance
Drive Modes:
Features sections on 'Drive mode driving behaviour' and 'Parameter management', indicating configurable operational characteristics to suit different applications or operator preferences.
Connectivity
Electronic Control:
Integration of an 'A4 control unit' for traction and working hydraulics signifies electronic management of key operational systems.
🔧 Maintenance
Service Intervals
Preventive Maintenance:
The manual emphasizes the importance of routine and preventive maintenance to save time and money, suggesting scheduled service intervals for key components like engine oil, filters, and fluid checks are critical.
Fluid Specifications
Coolant Type:
Information on correct coolant type and mixture for the cooling system would be detailed within the manual.
Hydraulic Fluid:
Specifications for hydraulic fluid would be included for the traction and working hydraulics.
Known Issues
Common Wear Parts:
The manual explicitly mentions 'wearing parts' for the toothed belts in both Diesel and LPG engines, highlighting their importance for regular inspection and replacement.
Diagnostic Focus:
Emphasis on checking voltage supply for fuel injection systems, injection timing, and CO levels in exhaust gases points to common diagnostic areas for these machines.
📚 Vehicle History
Brand Heritage
Manufacturer:
Still GmbH, a renowned German manufacturer of forklifts and warehouse equipment, known for quality and innovation.
Model Evolution
Series Overview:
The R70 series represents a line of counterbalanced forklift trucks designed for versatility in various industrial applications, offering both diesel and LPG fuel options.
Production
Typical Production Era:
While specific production years aren't listed, the technology described (e.g., SDI Diesel engines, early ECU systems) suggests a production era likely spanning the late 1990s through the 2000s.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Still forklifts are generally recognized for their robust engineering, durability, and operator ergonomics, reflecting a strong brand heritage in the material handling industry.
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