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Subaru Forester 2005-2007 OEM Service Repair Manual download

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: Second Generation (SG) Codes Model Years Covered: 2005, 2006, 2007 👋 Introduction Market Position Segment: Compact Crossover SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail Key Features All Wheel Drive: Standard Symmetrical All-Wheel Drive (SAWD) system across most trims, a significant differentiator. Visibility: Excellent visibility due to large greenhouse and raised seating position. Practicality: Spacious interior, flexible cargo area, and durable construction. 📋 Manual Details Coverage Areas Regions Covered: Global (with potential regional variations noted for specific components or emissions) Page Count Estimated Page Count: Likely over 2000 pages (typical for comprehensive OEM service manuals) Manual Type Type: OEM Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, engine management, transmission (automatic and manual), drivetrain components (front and rear differentials, axles, driveshafts) Chassis: Suspension system (front and rear), steering system, brake system (ABS, parking brake), wheel and tire specifications Body And Interior: Body panels, doors, windows, locks, interior trim, seats, HVAC system, body electrical systems (lighting, wipers, power accessories) Electrical And Electronics: Starting and charging system, lighting systems, instrument cluster, audio system, climate control electronics, power windows and locks, safety systems electronics (airbags, ABS control modules) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems Repair And Overhaul: Engine disassembly and reassembly, transmission removal and repair, brake component replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair Diagnostics: OBD-II diagnostic connector location, diagnostic trouble code (DTC) definitions and procedures, scan tool usage recommendations Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Compatibility: Windows (95-98-ME-XP-7), MAC, Linux Print Quality Searchability: Searchable PDF text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type: EJ253 (2.5L SOHC Naturally Aspirated Boxer-4) Displacement: 2457 cc (2.5 Liters) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Horsepower: 165 hp @ 5600 rpm Torque: 172 lb-ft @ 4000 rpm Performance Redline: 6500 rpm (approx.) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (91 octane recommended for optimal performance) Engine Management ECU Type: Subaru proprietary Engine Control Unit (ECU) 🔧 Transmission Standard Type: 5-speed Manual Transmission (TY754) on some trims Optional Type: 4-speed Automatic Transmission (4EAT) Features AWD System Integration: Integral part of the Symmetrical All-Wheel Drive system, with viscous coupling center differential in manuals and electronically controlled clutch in automatics. Fluid Specs Automatic Automatic Transmission Fluid: Subaru ATF-HP (or equivalent DEXRON III/MERCON) Fluid Specs Manual Manual Transmission Fluid: Subaru Gear Oil (75W-90 GL-5) 📐 Dimensions Exterior Length: 179.7 inches (4565 mm) Width: 70.1 inches (1780 mm) Height: 66.1 inches (1680 mm) Wheelbase: 103.1 inches (2619 mm) Ground Clearance: 8.1 inches (206 mm) Weights Curb Weight: 3300-3450 lbs (1497-1565 kg) approx., depending on transmission and trim Cargo Cargo Volume Behind Rear Seats: 31.4 cubic feet (889 L) Cargo Volume With Rear Seats Folded: 67.1 cubic feet (1900 L) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars IIHS Front Offset Crash Rating: Good IIHS Side Impact Crash Rating: Good Active Features Traction Control: Standard on all models Electronic Stability Control: Standard on all models Antilock Braking System: Standard (4-wheel disc brakes) Passive Features Airbags: Front, side-curtain airbags (standard on most trims) 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with up to 6 speakers. Optional premium audio and subwoofer available on higher trims. Navigation: Optional factory-installed GPS navigation system available on select trims. Driver Assistance Cruise Control: Standard on most models. Connectivity Auxiliary Input: Some models may feature an auxiliary input jack for external audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3.75 months for severe driving, 7,500 miles or 7.5 months for normal driving (consult manual for specific details). Engine Air Filter: Inspect every 7,500 miles; replace as needed or at 15,000 miles for normal driving. Spark Plugs: Iridium type: 105,000 miles. Coolant Replacement: Subaru Super Coolant: Initial 105,000 miles or 105 months, then every 52,500 miles or 52.5 months. Fluid Specifications Engine Oil Type And Capacity: SAE 5W-30 API SG or higher; 4.8 US quarts (4.5 Liters) with filter. Brake Fluid Type: DOT 3 Power Steering Fluid Type: Subaru Genuine ATF or Dexron III/MERCON compatible. Known Issues Head Gaskets: While less common than in earlier generations, some models may experience head...
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Subaru Forester 2005-2007 OEM Service Repair Manual download
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation:
Second Generation (SG)
Codes
Model Years Covered:
2005, 2006, 2007
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive (SAWD) system across most trims, a significant differentiator.
Visibility:
Excellent visibility due to large greenhouse and raised seating position.
Practicality:
Spacious interior, flexible cargo area, and durable construction.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (with potential regional variations noted for specific components or emissions)
Page Count
Estimated Page Count:
Likely over 2000 pages (typical for comprehensive OEM service manuals)
Manual Type
Type:
OEM Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine management, transmission (automatic and manual), drivetrain components (front and rear differentials, axles, driveshafts)
Chassis:
Suspension system (front and rear), steering system, brake system (ABS, parking brake), wheel and tire specifications
Body And Interior:
Body panels, doors, windows, locks, interior trim, seats, HVAC system, body electrical systems (lighting, wipers, power accessories)
Electrical And Electronics:
Starting and charging system, lighting systems, instrument cluster, audio system, climate control electronics, power windows and locks, safety systems electronics (airbags, ABS control modules)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems
Repair And Overhaul:
Engine disassembly and reassembly, transmission removal and repair, brake component replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair
Diagnostics:
OBD-II diagnostic connector location, diagnostic trouble code (DTC) definitions and procedures, scan tool usage recommendations
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
Windows (95-98-ME-XP-7), MAC, Linux
Print Quality
Searchability:
Searchable PDF text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
EJ253 (2.5L SOHC Naturally Aspirated Boxer-4)
Displacement:
2457 cc (2.5 Liters)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
9.7:1
Horsepower:
165 hp @ 5600 rpm
Torque:
172 lb-ft @ 4000 rpm
Performance
Redline:
6500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (91 octane recommended for optimal performance)
Engine Management
ECU Type:
Subaru proprietary Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (TY754) on some trims
Optional
Type:
4-speed Automatic Transmission (4EAT)
Features
AWD System Integration:
Integral part of the Symmetrical All-Wheel Drive system, with viscous coupling center differential in manuals and electronically controlled clutch in automatics.
Fluid Specs Automatic
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent DEXRON III/MERCON)
Fluid Specs Manual
Manual Transmission Fluid:
Subaru Gear Oil (75W-90 GL-5)
📐 Dimensions
Exterior
Length:
179.7 inches (4565 mm)
Width:
70.1 inches (1780 mm)
Height:
66.1 inches (1680 mm)
Wheelbase:
103.1 inches (2619 mm)
Ground Clearance:
8.1 inches (206 mm)
Weights
Curb Weight:
3300-3450 lbs (1497-1565 kg) approx., depending on transmission and trim
Cargo
Cargo Volume Behind Rear Seats:
31.4 cubic feet (889 L)
Cargo Volume With Rear Seats Folded:
67.1 cubic feet (1900 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Front Offset Crash Rating:
Good
IIHS Side Impact Crash Rating:
Good
Active Features
Traction Control:
Standard on all models
Electronic Stability Control:
Standard on all models
Antilock Braking System:
Standard (4-wheel disc brakes)
Passive Features
Airbags:
Front, side-curtain airbags (standard on most trims)
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with up to 6 speakers. Optional premium audio and subwoofer available on higher trims.
Navigation:
Optional factory-installed GPS navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Auxiliary Input:
Some models may feature an auxiliary input jack for external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months for severe driving, 7,500 miles or 7.5 months for normal driving (consult manual for specific details).
Engine Air Filter:
Inspect every 7,500 miles; replace as needed or at 15,000 miles for normal driving.
Spark Plugs:
Iridium type: 105,000 miles.
Coolant Replacement:
Subaru Super Coolant: Initial 105,000 miles or 105 months, then every 52,500 miles or 52.5 months.
Fluid Specifications
Engine Oil Type And Capacity:
SAE 5W-30 API SG or higher; 4.8 US quarts (4.5 Liters) with filter.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Subaru Genuine ATF or Dexron III/MERCON compatible.
Known Issues
Head Gaskets:
While less common than in earlier generations, some models may experience head gasket leaks. The manual will cover diagnostic procedures.
Catalytic Converter:
Can become fouled over time, affecting performance. The manual details exhaust system diagnostics.
Wheel Bearings:
Can wear out prematurely, especially with off-road use. The manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Legacy Offroad Capabilities:
Subaru's reputation for Symmetrical All-Wheel Drive and boxer engines originates from its rallying heritage and Subaru's focus on off-road capable vehicles.
Model Evolution
Second Generation Launch:
The SG generation Forester was introduced for the 2003 model year and received a significant facelift for 2005, which this manual primarily covers.
Production
Assembly Locations:
Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2005-2007 Forester models consistently received high safety ratings from IIHS and NHTSA.
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