SUBARU FORESTER Service & Repair Manual (2005 2006 2007 2008)-PDF
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🏷️ Basic Information Identification Make: Subaru Model: Forester Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Code: SG 👋 Introduction Market Position Segment: Compact Crossover SUV Positioning: Known for its standard All-Wheel Drive (AWD) system, practicality, and safety Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda CX-5 (later models) Key Features Standard AWD: Symmetrical All-Wheel Drive is a hallmark of Subaru and standard across all Forester models. Ground Clearance: Offers a higher than average ground clearance for its class, enhancing off-road and adverse weather capability. Visibility: Excellent outward visibility due to large greenhouse and high seating position. Practicality: Spacious interior, large cargo area, and user-friendly design. 📋 Manual Details Coverage Areas Comprehensive Coverage: All models and engines Page Count Estimated Pages: 2000+ Manual Type Type: Official Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, exhaust, fuel system Chassis: Suspension, steering, brakes, wheels, tires Electrical: Wiring diagrams, lighting, battery, charging system, ignition, accessories, audio, climate control, diagnostic systems Body: Body panels, interior trim, doors, windows, seats, safety restraints, HVAC, body control modules Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics And Troubleshooting: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), component testing Repair: Component removal, installation, overhaul, and adjustment Specifications: Torque values, clearances, fluid capacities, electrical specifications Technical Depth Depth: Complete rebuild procedures, advanced diagnostics, detailed wiring schematics 📊 Manual Specifications File Format Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: EJ253 (Naturally Aspirated) Engine Type: 2.5L Flat-4 (Boxer) SOHC Displacement: 2457 cc Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Horsepower: 173 hp @ 5600 rpm (approx.) Torque: 166 lb-ft @ 4000 rpm (approx.) Optional Engine Engine Code: EJ255 (Turbocharged) Engine Type: 2.5L Flat-4 (Boxer) DOHC Turbocharged Horsepower: 224 hp @ 5600 rpm (XT models) Torque: 227 lb-ft @ 3600 rpm (XT models) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane minimum (91 recommended for turbo models) Emission Control: OBD-II, catalytic converters 🔧 Transmission Standard Transmission Type: 5-speed Manual (e.g., TZ1A2ZACAA) Optional Transmission Type: 4-speed Automatic with Lock-Up Torque Converter (e.g., TZ1A2ZBAAA) Features AWD System: Symmetrical All-Wheel Drive (variable torque split depending on transmission type) Automatic Transmission Features: Subaru's Active All-Wheel Drive (AWD) system with electronically controlled multi-plate clutch. Fluid Specifications Manual Fluid: Subaru Manual Transmission Fluid (API GL-5, SAE 75W-90) Automatic Fluid: Subaru ATF HP (Dexron III/Mercon compatible) 📐 Dimensions Exterior Length: 179.5 inches (4560 mm) Width: 70.1 inches (1780 mm) Height: 65.1 inches (1655 mm) (unladen) Wheelbase: 103.1 inches (2619 mm) Ground Clearance: 8.1 inches (206 mm) Interior Passenger Volume: 97.7 cu ft (2766 L) Cargo Cargo Volume Behind Rear Seat: 38.7 cu ft (1096 L) Cargo Volume With Rear Seat Folded: 67.1 cu ft (1900 L) Weights Curb Weight: 3200 - 3400 lbs (1451 - 1542 kg) approx. Gross Vehicle Weight Rating: 4650 lbs (2109 kg) approx. Towing Capacity: 2400 lbs (1089 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: ★★★★★ NHTSA Side Impact: ★★★★★ IIHS Front Offset: Good IIHS Side Impact: Good Active Features AWD: Standard Symmetrical All-Wheel Drive enhances traction and stability. ABS: Standard Anti-lock Braking System (ABS) E Brake: Electronic Brake-force Distribution (EBD) Traction Control: Standard Traction Control System (TCS) Stability Control: Standard Vehicle Stability Control (VSC) Passive Features Airbags: Frontal airbags, front side-impact airbags, available side-curtain airbags (depending on trim) Seatbelts: Three-point seatbelts with pretensioners and load limiters Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4 or 6 speakers. Optional premium audio with subwoofer. Navigation: Optional factory-installed navigation system on select trims. Driver Assistance Cruise Control: Standard cruise control. Climate Control: Manual or automatic climate control depending on trim level. Connectivity Aux Input: Available auxiliary audio input jack on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe driving) / 7,500 miles or 12 months (normal driving, synthetic oil recommended) Engine Air Filter Replacement: Every 15,000 - 30,000 miles or as needed, depending on driving conditions. Cabin Air Filter Replacement: Every 15,000 - 30,000 miles or as needed. Spark Plug Replacement: Approximately 60,000 miles for standard iridium spark plugs. Coolant Flush: Every 30,000 miles or 2 years. Timing Belt Replacement: Crucial for EJ25 engines; typically every 105,000 miles or 7 years. (Note: This manual will detail the procedure and related components like tensioners and idlers). Fluid Specifications Engine Oil: 5W-30 synthetic recommended (check capacity in manual, typically 4.8 US quarts with filter) Coolant: Subaru Super Coolant (blue, 50/50 mix with distilled water) Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: Subaru Power...
Standard Symmetrical All-Wheel Drive enhances traction and stability.
ABS:
Standard Anti-lock Braking System (ABS)
E Brake:
Electronic Brake-force Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Vehicle Stability Control (VSC)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, available side-curtain airbags (depending on trim)
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers. Optional premium audio with subwoofer.
Navigation:
Optional factory-installed navigation system on select trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Climate Control:
Manual or automatic climate control depending on trim level.
Connectivity
Aux Input:
Available auxiliary audio input jack on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving) / 7,500 miles or 12 months (normal driving, synthetic oil recommended)
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed, depending on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed.
Spark Plug Replacement:
Approximately 60,000 miles for standard iridium spark plugs.
Coolant Flush:
Every 30,000 miles or 2 years.
Timing Belt Replacement:
Crucial for EJ25 engines; typically every 105,000 miles or 7 years. (Note: This manual will detail the procedure and related components like tensioners and idlers).
Fluid Specifications
Engine Oil:
5W-30 synthetic recommended (check capacity in manual, typically 4.8 US quarts with filter)
Coolant:
Subaru Super Coolant (blue, 50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Power Steering Fluid or Dexron III/Mercon ATF
Known Issues
Head Gaskets:
While less prevalent than in earlier EJ engines, early 2000s Subaru models can be prone to head gasket leaks. The manual will cover inspection and repair.
Catalytic Converter:
Premature failure can occur, especially with leaded fuel or coolant contamination. Manual covers diagnosis.
Oil Consumption:
Some EJ engines can exhibit oil consumption. Manual will provide diagnostic steps for piston rings and PCV system.
Suspension Components:
Wear on bushings, ball joints, and struts is common with age and mileage. Manual covers inspection and replacement.
Automatic Transmission Behavior:
Occasional harsh shifting can be addressed by fluid changes or TCM relearn procedures detailed in the manual.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru has a long history of producing robust, all-wheel-drive vehicles, often associated with rallying and adventure.
Model Evolution
Generation Period:
Second Generation (SG) 2003-2008
Facelift:
Received a minor facelift for the 2006 model year, including revised front fascia, headlights, taillights, and interior enhancements.
Production
Manufacturing Location:
Japan (Gunma Prefecture)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Frequently received IIHS Top Safety Pick awards during this generation for its robust safety structure and performance.
Consumer Reports Ratings:
Often rated well by consumer organizations for reliability and owner satisfaction, particularly in earlier years of this generation.
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