1999-2004.2007 Subaru Forester Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Forester Product Name: 1999-2007 Subaru Forester Workshop Service Repair Manual Collection Generation First Generation Years: 1997-2002 Second Generation Years: 2003-2008 Codes Chassis Codes Covered: SF, SG 👋 Introduction Market Position Segment: Compact SUV / Crossover. Differentiation: Subaru's signature Symmetrical All-Wheel Drive (AWD) system, boxer engine configuration, practicality, and off-road capability for its class. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra (depending on specific market focus). Key Features Design Philosophy: Versatile wagon-like SUV with car-like handling and standard AWD, appealing to active individuals and families. Target Audience: Those seeking a practical, reliable, and capable compact SUV with a focus on all-weather traction and light off-road use. 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Regions Covered: North America, Europe, Global (specifications may vary slightly) Page Count Estimated Total Pages: 4000+ Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission (manual & automatic), drivetrain, differentials, axles, driveshafts. Chassis: Suspension (front & rear), steering system, braking system (ABS included), wheels, tires. Electrical: Body electrical, lighting, instruments, HVAC controls, audio systems, power windows/locks/mirrors, starter, alternator, battery, fuse boxes, wiring diagrams. Body And Interior: Body panels, doors, windows, seats, interior trim, airbags, safety restraint systems, structural components. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission, differential), filter replacements, spark plugs, belts, hoses, battery checks. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), pinpoint tests, common issues and solutions. Repair: Step-by-step repair instructions for all major components and systems, including engine disassembly/reassembly, transmission overhaul, brake component replacement, suspension repair. Specifications: Torque specifications, clearances, measurements, fluid capacities, electrical specifications, resistance values. Technical Depth Depth: Comprehensive, covering from basic maintenance and checks to full engine and transmission overhauls, including advanced electrical diagnostics and body repair. 📊 Manual Specifications File Format Digital Format: Searchable PDF files, allowing for quick access to information via keywords. Print Quality Digital Quality: High-resolution scans of original factory manuals, ensuring clarity of text and diagrams. Vector graphics for diagrams where applicable. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) Accessibility Device Compatibility: Compatible with all devices capable of opening PDF files (desktops, laptops, tablets, smartphones). ⚙️ Engine Specifications Primary Engine Engine Code 1St Gen: EJ251, EJ253 (2.5L Naturally Aspirated Boxer) Engine Code 2Nd Gen: EJ251, EJ253 (2.5L Naturally Aspirated Boxer), EJ255 (2.5L Turbocharged Boxer - XT models) Performance Hp 2.5L Na: 165-175 hp (varies by year and specific engine variant) Torque 2.5L Na: 166-175 lb-ft (varies by year and specific engine variant) Hp 2.5L Turbo Xt: 210-230 hp (varies by year) Torque 2.5L Turbo Xt: 236-250 lb-ft (varies by year) Fuel System Injection Type: Electronic Port Fuel Injection (PFI) Fuel Type Required: Unleaded Gasoline (87 octane minimum for NA, higher octane recommended for Turbo) Engine Management ECU Type: Engine Control Unit (ECU) with OBD-II diagnostics. 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission Optional Transmission Type Opt: 4-Speed Automatic Transmission (with AWD) Features AWD System: Symmetrical All-Wheel Drive (standard on all models). At AWD Coupling: Viscous coupling AWD for manual, electronically controlled AWD for automatic (VTD system on some models). 📐 Dimensions Exterior Length 1St Gen: Approx. 177.0 inches Length 2Nd Gen: Approx. 180.0 inches Width: Approx. 69.9 inches Height: Approx. 63.0-65.0 inches (varies by roof rail presence) Wheelbase: Approx. 103.0 inches Cargo Cargo Volume Behind Rear Seats: Approx. 30.0 - 35.0 cubic feet (varies by generation and configuration). Cargo Volume With Rear Seats Folded: Approx. 65.0 - 75.0 cubic feet (varies by generation and configuration). Weights Curb Weight: Approx. 3100-3500 lbs (varies by trim and drivetrain). Towing Capacity: Typically 2400 lbs (check specific model year for exact rating). 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year; typically achieved 4-star frontal and side impact ratings. Active Features Active Safety: Standard Symmetrical All-Wheel Drive, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution). Passive Features Passive Safety: Front airbags, front side-impact airbags (available on later models), three-point seatbelts with pre-tensioners, crumple zones. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player. Optional premium audio systems available. Manual covers head unit removal and wiring. Navigation: Not typically available from the factory on base models during these years; aftermarket options common. Manual may cover basic dash disassembly for installation. Driver Assistance Driver Assistance Features: Limited driver assistance features by modern standards. Primarily focused on ABS and AWD for active safety. Connectivity Connectivity Features: No integrated Bluetooth or smartphone connectivity from the factory. Manual can assist with installing aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 5,000 miles or 6 months (depending on driving conditions and oil...
Troubleshooting guides, diagnostic trouble codes (DTCs), pinpoint tests, common issues and solutions.
Repair:
Step-by-step repair instructions for all major components and systems, including engine disassembly/reassembly, transmission overhaul, brake component replacement, suspension repair.
Comprehensive, covering from basic maintenance and checks to full engine and transmission overhauls, including advanced electrical diagnostics and body repair.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF files, allowing for quick access to information via keywords.
Print Quality
Digital Quality:
High-resolution scans of original factory manuals, ensuring clarity of text and diagrams. Vector graphics for diagrams where applicable.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Accessibility
Device Compatibility:
Compatible with all devices capable of opening PDF files (desktops, laptops, tablets, smartphones).
Front airbags, front side-impact airbags (available on later models), three-point seatbelts with pre-tensioners, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player. Optional premium audio systems available. Manual covers head unit removal and wiring.
Navigation:
Not typically available from the factory on base models during these years; aftermarket options common. Manual may cover basic dash disassembly for installation.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features by modern standards. Primarily focused on ABS and AWD for active safety.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity from the factory. Manual can assist with installing aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months (depending on driving conditions and oil type, consult manual for specifics).
Timing Belt Replacement:
Every 90,000 - 105,000 miles or 7-8 years for naturally aspirated models. Turbocharged models may have different intervals or timing chains. Essential to check manual.
Transmission Fluid Change:
Every 30,000 - 60,000 miles for automatic transmissions, manual transmission fluid recommended at 50,000-70,000 miles. Consult manual for exact intervals and fluid types.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 (API SN or higher) - consult manual for exact viscosity based on climate.
Coolant:
Subaru Super Coolant (Blue) or equivalent ELC (Ethylene Glycol Based) - 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Auto:
Subaru ATF-HP or equivalent Dexron III/Mercon compatible fluid. Check manual for specific type.
Transmission Fluid Manual:
API GL-5, SAE 75W-90 gear oil for manual transmissions and differentials.
Known Issues
Head Gaskets:
Premature head gasket failure (especially on 2.5L SOHC engines in 1st gen and early 2nd gen). Manual provides diagnostic and repair procedures.
Oil Consumption:
Some engines may exhibit increased oil consumption, especially at higher mileage. Manual addresses engine teardown and component checks.
Automatic Transmission Issues:
Less common, but occasional issues with torque converter or solenoid packs. Manual guides diagnostics.
Wheel Bearings:
Front wheel bearings can wear out over time. Manual details replacement procedure.
📚 Vehicle History
Brand Heritage
Subaru Identity:
Subaru, a division of Subaru Corporation, is known for its horizontally opposed boxer engines and standard All-Wheel Drive (AWD) systems, emphasizing reliability and capability.
Model Evolution
First Gen Launch:
Launched in 1997 globally as a compact crossover SUV, based on the Subaru Impreza platform. Offered as a 5-door wagon.
Second Gen Redesign:
Redesigned for the 2003 model year (introduced in late 2002), featuring a larger, more robust chassis, updated styling, and improved interior. This generation is covered extensively by the manual.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Gunma Manufacturing Plant).
Sales Performance:
Consistent sales success due to its AWD capability and practicality, particularly in North America and Australia.
🏆 Awards & Recognition
Recognitions
Car Of The Year:
Forester models have received various 'Best SUV' or 'Best in Class' awards from automotive publications over the years for their utility and capability.
Ratings
Consumer Reports:
Generally rated as reliable, with strong scores for AWD performance and practicality, though some model years had noted issues like head gaskets.
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