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Subaru Impreza 1993 - 1996 Complete Factory Service / Repair / Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Model Generation: First Generation Model Years Covered: 1993-1996 👋 Introduction Market Position Vehicle Segment: Compact Car Brand Focus: Subaru is known for its horizontally opposed 'boxer' engines and Symmetrical All-Wheel Drive systems, emphasizing performance and all-weather capability. Competitive Analysis Primary Competitors: Mitsubishi Lancer, Toyota Corolla, Honda Civic, Ford Escort, Nissan Sentra. Key Features Drivetrain Offering: Standard Symmetrical All-Wheel Drive on most models, offering superior traction and handling. Engine Layout: Horizontally opposed (boxer) engine configuration, providing a lower center of gravity for improved handling. Body Styles: Available in Sedan and Wagon body styles. 📋 Manual Details Coverage Areas Manual Type: Complete Factory Service / Repair / Workshop Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed engine overhaul procedures, component testing, specifications, timing belt replacement, lubrication systems, cooling system. Engine Performance: Fuel injection system, ignition system, emission control systems, engine diagnostics, performance tuning. Transmission Manual: Service and repair procedures for manual transmissions, clutch replacement, gear shift mechanisms, fluid specifications. Transmission Automatic: Service and repair procedures for automatic transmissions, torque converter, hydraulic control, fluid specifications. Drivetrain AWD: Subaru's Symmetrical All-Wheel Drive system diagnosis and repair, center differential, rear differential, driveshafts, CV joints. Suspension Steering: Front and rear suspension component replacement and adjustment, shock absorbers, springs, control arms, power steering system, alignment specifications. Brakes: Brake system diagnosis and repair, disc and drum brake service, ABS (Anti-lock Braking System) components and troubleshooting, fluid specifications, bleeding procedures. Electrical System: Complete wiring diagrams, starter motor, alternator, battery, lighting system, charging system, accessory circuits, fuse and relay locations. Body Exterior: Body panel repair, door and window mechanisms, exterior trim, weather stripping, paint and finish repair advice. Body Interior: Interior trim removal and installation, dashboard components, seating systems, climate control system components, sound insulation. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis, repair, and component replacement, refrigerant handling. Safety Systems: Seat belt systems, airbag system (if applicable to this generation, though likely limited), structural integrity. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, tire rotation, spark plug replacement, tune-up procedures. Diagnostic Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems. Component Replacement: Step-by-step instructions for replacing major and minor components like alternators, starters, radiators, fuel pumps, etc. Overhaul Rebuild: Detailed instructions for engine and transmission overhauls, including disassembly, inspection, parts replacement, and reassembly. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing circuits, component testing, and sensor diagnostics. Bodywork Repair: Guidance on minor body panel repairs, rust prevention, and associated trim removal/installation. Calibration Adjustment: Procedures for adjusting various systems, such as parking brake, shifter linkage, and potentially basic suspension alignment checks. Technical Depth Depth Level: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Diagnostic Tools: Specifies diagnostic procedures that may require basic hand tools, multimeters, and potentially OBD-I scan tools (depending on specific ECU and year). Torque Specifications: Extensive torque specifications for all critical fasteners across engine, chassis, and drivetrain components. Clearances Tolerances: Detailed engine and transmission internal component clearances and tolerances for rebuilding and proper assembly. Wiring Diagrams: High-quality, detailed wiring diagrams for all vehicle electrical systems. Troubleshooting Charts: Includes structured troubleshooting charts for diagnosing symptoms and identifying root causes. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable for quick information retrieval. Print Quality Printability: Designed to be printable for physical workshop use. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: EJ22 (2.2L) Engine Type: Naturally Aspirated, Horizontally Opposed 4-Cylinder (Boxer) Displacement: 2.2 Liters (2211 cc) Bore X Stroke: 85.0 mm x 97.0 mm Performance Horsepower: Approximately 130-137 hp @ 5600 rpm (varies by model year and specific tuning) Torque: Approximately 137-140 lb-ft @ 4400 rpm (varies by model year and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline Ignition System: Distributor-less ignition system (coil-on-plug or similar depending on specific implementation) Engine Internals Engine Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Valvetrain: SOHC (Single Overhead Camshaft) or DOHC (Dual Overhead Camshaft) depending on specific engine variant (EJ22 is typically SOHC) Timing Mechanism: Timing Belt 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features AWD Integration: Both transmissions are integrated with Subaru's Symmetrical All-Wheel Drive system. Fluid Specifications Manual Transmission Fluid: API GL-5, SAE 75W-90 gear oil (check manual for specific Subaru specs or alternative recommendations like Motul Gear 300). Automatic Transmission Fluid: Subaru Genuine ATF or Dexron II/III compatible (refer to manual for exact specification, likely Dexron II). 📐 Dimensions Exterior Length: Approx. 165-170 inches (4190-4318 mm) depending on Sedan/Wagon and trim. Width: Approx. 66.5 inches (1689 mm). Height: Approx. 54-57 inches (1372-1448 mm)...
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Subaru Impreza 1993 - 1996 Complete Factory Service / Repair / Workshop ManualSubaru Impreza 1993 - 1996 Complete Factory Service / Repair / Workshop ManualSubaru Impreza 1993 - 1996 Complete Factory Service / Repair / Workshop ManualSubaru Impreza 1993 - 1996 Complete Factory Service / Repair / Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Model Generation:
First Generation
Model Years Covered:
1993-1996
👋 Introduction
Market Position
Vehicle Segment:
Compact Car
Brand Focus:
Subaru is known for its horizontally opposed 'boxer' engines and Symmetrical All-Wheel Drive systems, emphasizing performance and all-weather capability.
Competitive Analysis
Primary Competitors:
Mitsubishi Lancer, Toyota Corolla, Honda Civic, Ford Escort, Nissan Sentra.
Key Features
Drivetrain Offering:
Standard Symmetrical All-Wheel Drive on most models, offering superior traction and handling.
Engine Layout:
Horizontally opposed (boxer) engine configuration, providing a lower center of gravity for improved handling.
Body Styles:
Available in Sedan and Wagon body styles.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Factory Service / Repair / Workshop Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed engine overhaul procedures, component testing, specifications, timing belt replacement, lubrication systems, cooling system.
Engine Performance:
Fuel injection system, ignition system, emission control systems, engine diagnostics, performance tuning.
Transmission Manual:
Service and repair procedures for manual transmissions, clutch replacement, gear shift mechanisms, fluid specifications.
Transmission Automatic:
Service and repair procedures for automatic transmissions, torque converter, hydraulic control, fluid specifications.
Drivetrain AWD:
Subaru's Symmetrical All-Wheel Drive system diagnosis and repair, center differential, rear differential, driveshafts, CV joints.
Suspension Steering:
Front and rear suspension component replacement and adjustment, shock absorbers, springs, control arms, power steering system, alignment specifications.
Brakes:
Brake system diagnosis and repair, disc and drum brake service, ABS (Anti-lock Braking System) components and troubleshooting, fluid specifications, bleeding procedures.
Electrical System:
Complete wiring diagrams, starter motor, alternator, battery, lighting system, charging system, accessory circuits, fuse and relay locations.
Body Exterior:
Body panel repair, door and window mechanisms, exterior trim, weather stripping, paint and finish repair advice.
Body Interior:
Interior trim removal and installation, dashboard components, seating systems, climate control system components, sound insulation.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis, repair, and component replacement, refrigerant handling.
Safety Systems:
Seat belt systems, airbag system (if applicable to this generation, though likely limited), structural integrity.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks, tire rotation, spark plug replacement, tune-up procedures.
Diagnostic Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems.
Component Replacement:
Step-by-step instructions for replacing major and minor components like alternators, starters, radiators, fuel pumps, etc.
Overhaul Rebuild:
Detailed instructions for engine and transmission overhauls, including disassembly, inspection, parts replacement, and reassembly.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing circuits, component testing, and sensor diagnostics.
Bodywork Repair:
Guidance on minor body panel repairs, rust prevention, and associated trim removal/installation.
Calibration Adjustment:
Procedures for adjusting various systems, such as parking brake, shifter linkage, and potentially basic suspension alignment checks.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds.
Diagnostic Tools:
Specifies diagnostic procedures that may require basic hand tools, multimeters, and potentially OBD-I scan tools (depending on specific ECU and year).
Torque Specifications:
Extensive torque specifications for all critical fasteners across engine, chassis, and drivetrain components.
Clearances Tolerances:
Detailed engine and transmission internal component clearances and tolerances for rebuilding and proper assembly.
Wiring Diagrams:
High-quality, detailed wiring diagrams for all vehicle electrical systems.
Troubleshooting Charts:
Includes structured troubleshooting charts for diagnosing symptoms and identifying root causes.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically text-searchable for quick information retrieval.
Print Quality
Printability:
Designed to be printable for physical workshop use.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
EJ22 (2.2L)
Engine Type:
Naturally Aspirated, Horizontally Opposed 4-Cylinder (Boxer)
Displacement:
2.2 Liters (2211 cc)
Bore X Stroke:
85.0 mm x 97.0 mm
Performance
Horsepower:
Approximately 130-137 hp @ 5600 rpm (varies by model year and specific tuning)
Torque:
Approximately 137-140 lb-ft @ 4400 rpm (varies by model year and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded gasoline
Ignition System:
Distributor-less ignition system (coil-on-plug or similar depending on specific implementation)
Engine Internals
Engine Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Dual Overhead Camshaft) depending on specific engine variant (EJ22 is typically SOHC)
Timing Mechanism:
Timing Belt
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
AWD Integration:
Both transmissions are integrated with Subaru's Symmetrical All-Wheel Drive system.
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 gear oil (check manual for specific Subaru specs or alternative recommendations like Motul Gear 300).
Automatic Transmission Fluid:
Subaru Genuine ATF or Dexron II/III compatible (refer to manual for exact specification, likely Dexron II).
📐 Dimensions
Exterior
Length:
Approx. 165-170 inches (4190-4318 mm) depending on Sedan/Wagon and trim.
Width:
Approx. 66.5 inches (1689 mm).
Height:
Approx. 54-57 inches (1372-1448 mm) depending on Sedan/Wagon.
Wheelbase
Wheelbase:
Approx. 98.4 inches (2500 mm).
Wheels Tires
Wheel Size:
Typically 14-inch or 15-inch wheels.
Tire Size:
Common sizes include 185/70R14, 195/60R15 (check specific model).
Bolt Pattern:
5x100mm
Weights
Curb Weight:
Approx. 2600-2850 lbs (1179-1293 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Ratings 1993 96:
Information on specific NHTSA ratings for this early generation may be limited or not directly comparable to modern standards. Generally considered safe for its era.
Active Features
ABS:
Available on higher trim levels and later models within this range.
All Wheel Drive:
Standard Symmetrical AWD contributes to active safety by enhancing traction and stability.
Passive Features
Airbags:
Driver-side airbag standard on most models from introduction. Passenger airbag may have been optional or introduced later in the range.
Seat Belts:
Front and rear seat belts. Pre-tensioners may be present on front belts.
Structural Design:
Reinforced body structure for crash protection.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM/Cassette or CD player depending on trim level and options. Aftermarket upgrades are common.
Speakers:
Standard speaker configurations, typically 2-4 speakers.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Not available from the factory; requires aftermarket installation.
Usb:
Not available from the factory; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or every 6 months, whichever comes first (refer to manual for exact recommendation).
Timing Belt Replacement:
Crucial interval, typically every 60,000 - 100,000 miles (96,000 - 160,000 km) or every 5-7 years. Critical due to interference engine design.
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type.
Transmission Fluid Change:
Manual: Every 30,000 - 60,000 miles. Automatic: Every 30,000 - 45,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 or 10W-40 API SG/SH rated (check manual for specific viscosity and rating).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze, Subaru Super Coolant or equivalent (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gaskets:
While more prevalent in later EJ25 engines, early EJ22 engines can experience head gasket leaks due to age and heat cycles. The manual will detail replacement procedures.
Timing Belt Tensioner:
The tensioner and idler pulleys can wear out, leading to premature belt failure. Regular inspection and replacement are recommended when changing the belt.
Radiator Leaks:
Plastic end tanks on radiators can degrade and leak with age.
Cv Joint Boots:
Torn CV joint boots can lead to lubrication loss and premature joint failure.
📚 Vehicle History
Brand Heritage
Company Origin:
Subaru is the automotive division of the Japanese company Subaru Corporation (formerly Fuji Heavy Industries), established in 1953.
Engineering Philosophy:
Known for its commitment to AWD, boxer engines, and durable, practical vehicles.
Model Evolution
Launch Year:
The Subaru Impreza was first introduced globally in 1992 as a replacement for the Subaru Leone.
First Generation Design:
This first generation (GC/GF/GM chassis codes) established the Impreza's identity as a practical compact car with performance and AWD credentials.
Performance Variants:
The foundation for the legendary Impreza WRX (World Rally Blue) was laid during this generation, although WRX variants might not be comprehensively covered in all base manuals for this period.
Production
Manufacturing Location:
Primarily manufactured in Japan by Subaru Corporation.
🏆 Awards & Recognition
Recognitions
Consumer Guides:
The Impreza's reputation for reliability and AWD capability, especially in adverse weather, has earned it a strong following among consumers.
Motorsport Heritage:
This generation marked the beginning of Subaru's highly successful rally racing heritage with the WRX model, solidifying its performance image.
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