Subaru Impreza 2002-2006 Online Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Impreza Codes Chassis Codes: GDA (WRX), GDB (WRX STi), GD2, GD3, GD9, GG2, GG3, GG9 Engine Codes Covered: EJ205 (2.0L Turbocharged H4), EJ207 (2.0L Turbocharged H4), EJ251 (2.5L Naturally Aspirated H4), EJ253 (2.5L Naturally Aspirated H4), EJ255 (2.5L Turbocharged H4), EJ257 (2.5L Turbocharged H4) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Subaru owners seeking in-depth knowledge Competitive Analysis Manual Advantage: Comprehensive coverage spanning multiple years and performance variants (WRX/STi), offering factory-level diagnostic and repair data not readily available in generic manuals. Key Features Completeness: Covers all aspects of vehicle maintenance, repair, and troubleshooting for the specified model years. Accessibility: Instant digital download across a wide range of operating systems and devices. Accuracy: Derived from official Subaru factory service information. 📋 Manual Details Coverage Areas Model Years: 2002, 2003, 2004, 2005, 2006 Trim Levels: All trims including WRX and WRX STi Page Count Estimated Page Count: Thousands (Comprehensive Factory Data) Manual Type Type: Service Repair Manual / Workshop Manual / Factory Manual Language Language: English Format File Format: PDF / WinRAR Archive Compatibility Operating Systems: Windows (95, 98, ME, XP, Vista, 7, 8), Linux, MAC OS Device Compatibility: All devices running iOS and Android Delivery Delivery Method: Instant Download via Email 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown and assembly, piston and ring replacement, cylinder head service, valve timing, crankshaft and bearing service, oil pump, timing belt/chain service Engine Management: Fuel injection system diagnosis and repair, ignition system (coils, plugs, timing), intake induction, cooling system, exhaust system, lubrication system Powertrain: Manual transmission repair and overhaul, automatic transmission diagnosis and repair, clutch system service, drive shaft and differential maintenance Suspension Steering: Front suspension (struts, control arms, ball joints), rear suspension (multi-link, shocks, springs), wheel alignment specifications, power steering system Brakes ABS: Brake system diagnosis, component replacement (pads, rotors, calipers), ABS system operation and troubleshooting, brake fluid specifications and bleeding procedures Electrical Electronics: Wiring diagrams for all systems, starting and charging systems, lighting, instrument cluster, comfort and convenience systems, audio system Body Chassis: Body panel repair and replacement, interior trim removal and installation, chassis lubrication, rust prevention, underbody components Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections, tire rotations Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, electrical system troubleshooting guides Component Repair Rebuild: Detailed instructions for repairing or rebuilding major components like engines, transmissions, and suspension parts Specifications Tolerances: Precise torque specifications, clearances, and measurements for all serviceable parts Wiring Diagrams: Comprehensive electrical system wiring schematics for all circuits Technical Depth Depth Of Coverage: Factory-level detail, covering everything from basic maintenance to complete engine and transmission overhauls, including specialized WRX/STi systems 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content within the PDF Printability: Printable pages Archiving: Provided in a WinRAR archive for efficient download and extraction Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Horizontally-Opposed (Boxer) 4-Cylinder Displacement Naturally Aspirated: 2.5 Liters (approx. 2457cc) Displacement Turbocharged: 2.0 Liters (approx. 1994cc for EJ205/EJ207), 2.5 Liters (approx. 2457cc for EJ255/EJ257) Performance Horsepower Range: 165-170 hp (NA), 227-237 hp (WRX), 261-300 hp (WRX STi, depending on year and specific model) Torque Range: 166-169 lb-ft (NA), 217-236 lb-ft (WRX), 247-300 lb-ft (WRX STi) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane (NA), 91+ Octane (WRX/WRX STi) Engine Management Engine Control Unit: ECU (Engine Control Unit) with detailed diagnostic parameters 🔧 Transmission Standard Manual Transmission: 5-speed Manual (Standard on most NA models), 6-speed Manual (Standard on WRX STi, optional on some WRX) Optional Automatic Transmission: 4-speed Automatic (Optional on NA models) Features All Wheel Drive: Symmetrical All-Wheel Drive (AWD) system with viscous center differential (or DCCD on STi) Fluid Specifications Manual Transmission Fluid: GL-5 75W-90 (Subaru Genuine Gear Oil recommended) Automatic Transmission Fluid: Subaru ATF HP (or Dexron III/Mercon compatible) 📐 Dimensions Exterior Wheelbase: Approx. 100.2 inches (2545 mm) Length: Approx. 173.8 inches (4415 mm) Width: Approx. 68.1 inches (1730 mm) Height: Approx. 56.1 inches (1425 mm) Weights Curb Weight Range: Approx. 2800 - 3300 lbs (1270 - 1497 kg) depending on model and trim Gross Vehicle Weight Rating: Varies by model, typically around 4000-4300 lbs Wheels Tires Wheelbase Bolt Pattern: 5x100 Tire Sizes: Common sizes: 205/50R16, 215/45R17, 225/45R17 (WRX/STi specific sizes may vary) 🛡️ Safety Features Ratings NHTSA Ratings: Generally good for its era, though specific ratings vary by year and test methodology. Check NHTSA records for precise data. Active Features ABS: Standard Anti-lock Braking System Traction Control: Available (Check specific trim levels and years) Limited Slip Differential: Center Differential (Viscous or DCCD on WRX/STi), Rear...
Comprehensive coverage spanning multiple years and performance variants (WRX/STi), offering factory-level diagnostic and repair data not readily available in generic manuals.
Key Features
Completeness:
Covers all aspects of vehicle maintenance, repair, and troubleshooting for the specified model years.
Accessibility:
Instant digital download across a wide range of operating systems and devices.
Accuracy:
Derived from official Subaru factory service information.
📋 Manual Details
Coverage Areas
Model Years:
2002, 2003, 2004, 2005, 2006
Trim Levels:
All trims including WRX and WRX STi
Page Count
Estimated Page Count:
Thousands (Comprehensive Factory Data)
Manual Type
Type:
Service Repair Manual / Workshop Manual / Factory Manual
Language
Language:
English
Format
File Format:
PDF / WinRAR Archive
Compatibility
Operating Systems:
Windows (95, 98, ME, XP, Vista, 7, 8), Linux, MAC OS
Device Compatibility:
All devices running iOS and Android
Delivery
Delivery Method:
Instant Download via Email
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine teardown and assembly, piston and ring replacement, cylinder head service, valve timing, crankshaft and bearing service, oil pump, timing belt/chain service
Engine Management:
Fuel injection system diagnosis and repair, ignition system (coils, plugs, timing), intake induction, cooling system, exhaust system, lubrication system
Powertrain:
Manual transmission repair and overhaul, automatic transmission diagnosis and repair, clutch system service, drive shaft and differential maintenance
Suspension Steering:
Front suspension (struts, control arms, ball joints), rear suspension (multi-link, shocks, springs), wheel alignment specifications, power steering system
Brakes ABS:
Brake system diagnosis, component replacement (pads, rotors, calipers), ABS system operation and troubleshooting, brake fluid specifications and bleeding procedures
Electrical Electronics:
Wiring diagrams for all systems, starting and charging systems, lighting, instrument cluster, comfort and convenience systems, audio system
Body Chassis:
Body panel repair and replacement, interior trim removal and installation, chassis lubrication, rust prevention, underbody components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections, tire rotations
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, electrical system troubleshooting guides
Component Repair Rebuild:
Detailed instructions for repairing or rebuilding major components like engines, transmissions, and suspension parts
Specifications Tolerances:
Precise torque specifications, clearances, and measurements for all serviceable parts
Wiring Diagrams:
Comprehensive electrical system wiring schematics for all circuits
Technical Depth
Depth Of Coverage:
Factory-level detail, covering everything from basic maintenance to complete engine and transmission overhauls, including specialized WRX/STi systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content within the PDF
Printability:
Printable pages
Archiving:
Provided in a WinRAR archive for efficient download and extraction
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-Opposed (Boxer) 4-Cylinder
Displacement Naturally Aspirated:
2.5 Liters (approx. 2457cc)
Displacement Turbocharged:
2.0 Liters (approx. 1994cc for EJ205/EJ207), 2.5 Liters (approx. 2457cc for EJ255/EJ257)
Performance
Horsepower Range:
165-170 hp (NA), 227-237 hp (WRX), 261-300 hp (WRX STi, depending on year and specific model)
ECU (Engine Control Unit) with detailed diagnostic parameters
🔧 Transmission
Standard
Manual Transmission:
5-speed Manual (Standard on most NA models), 6-speed Manual (Standard on WRX STi, optional on some WRX)
Optional
Automatic Transmission:
4-speed Automatic (Optional on NA models)
Features
All Wheel Drive:
Symmetrical All-Wheel Drive (AWD) system with viscous center differential (or DCCD on STi)
Fluid Specifications
Manual Transmission Fluid:
GL-5 75W-90 (Subaru Genuine Gear Oil recommended)
Automatic Transmission Fluid:
Subaru ATF HP (or Dexron III/Mercon compatible)
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.2 inches (2545 mm)
Length:
Approx. 173.8 inches (4415 mm)
Width:
Approx. 68.1 inches (1730 mm)
Height:
Approx. 56.1 inches (1425 mm)
Weights
Curb Weight Range:
Approx. 2800 - 3300 lbs (1270 - 1497 kg) depending on model and trim
Gross Vehicle Weight Rating:
Varies by model, typically around 4000-4300 lbs
Wheels Tires
Wheelbase Bolt Pattern:
5x100
Tire Sizes:
Common sizes: 205/50R16, 215/45R17, 225/45R17 (WRX/STi specific sizes may vary)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally good for its era, though specific ratings vary by year and test methodology. Check NHTSA records for precise data.
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available (Check specific trim levels and years)
Limited Slip Differential:
Center Differential (Viscous or DCCD on WRX/STi), Rear Limited Slip Differential (on some STi models)
Passive Features
Airbags:
Front airbags standard. Side airbags and curtain airbags available on some trims/years.
Body Structure:
Reinforced chassis for improved impact protection.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player with optional premium sound systems. Basic connectivity options.
Driver Assistance
Cruise Control:
Standard on most models.
All Wheel Drive System:
Core technology providing enhanced traction and stability. WRX STi features DCCD (Driver Controlled Center Differential) for variable torque distribution.
Connectivity
Auxiliary Input:
May be present on some models, though Bluetooth and USB are generally absent in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe service) / 7,500 miles or 6 months (normal service) - refer to specific owner's manual.
Transmission Fluid Interval:
Manual: Check periodically, change every 30,000-60,000 miles. Automatic: Check every oil change, change every 30,000-45,000 miles.
Coolant Replacement:
Initial replacement at 30,000 miles or 24 months, then every 30,000 miles or 24 months thereafter. Super Coolant recommended.
Timing Belt Replacement:
For EJ25 SOHC (NA) engines: 105,000 miles or 105 months. EJ20 Turbo and EJ25 DOHC Turbo (WRX/STi) engines use a timing chain or belt depending on specific engine variant and year, consult manual for exact interval/type.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API SJ or higher, ILSAC GF-2 or higher). Consider 5W-40 for high-performance use, especially WRX/STi.
Coolant Specification:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mix 50/50 with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Head Gasket Leaks:
A common issue on EJ25 SOHC (NA) engines, particularly those from the earlier part of this generation. The manual will detail inspection and replacement procedures.
Turbo Failure Wrx Sti:
Can occur due to poor maintenance (oil starvation) or excessive heat. Manual provides diagnostic steps for turbo systems.
Clutch Wear:
Can be accelerated by aggressive driving, especially in WRX/STi models. Manual covers clutch inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Brand Focus:
Known for its Symmetrical All-Wheel Drive system and horizontally-opposed Boxer engines, emphasizing performance, durability, and all-weather capability.
Model Evolution
Impreza Generation:
This manual covers the second generation (GD/GG) Impreza, often referred to as the 'Bugeye' (early models) and 'Blobeye'/'Hawkeye' (later models).
Wrx Sti Development:
The WRX (World Rally eXperimental) and STi (Subaru Tecnica International) variants were developed from Subaru's rally racing heritage, offering higher performance.
Production
Manufacturing Location:
Primary production in Japan (Gunma Prefecture).
Production Years:
Second generation production ran from 2000 to 2007.
🏆 Awards & Recognition
Recognitions
Subaru Impreza Reputation:
The Impreza WRX and WRX STi models, in particular, are highly regarded for their rally-inspired performance and handling, making them icons in the enthusiast community.
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